NR 440.32(3)(a)(a) On and after the date on which the performance test required to be conducted by
s. NR 440.08 is completed, no owner or operator of any sewage sludge incinerator subject to the provisions of this section may discharge or cause the discharge into the atmosphere of:
NR 440.32(3)(a)1.
1. Particulate matter at a rate in excess of 0.65 g/kg dry sludge input (1.30 lb/ton dry sludge input).
NR 440.32(4)(a)(a) The owner or operator of any sludge incinerator subject to the provisions of this section shall:
NR 440.32(4)(a)1.
1. Install, calibrate, maintain, and operate a flow measuring device which can be used to determine either the mass or volume of sludge charged to the incinerator. The flow measuring device shall be certified by the manufacturer to have an accuracy of
" 5% over its operating range. Except as provided in
par. (d), the flow measuring device shall be operated continuously and data recorded during all periods of operation of the incinerator.
NR 440.32(4)(a)2.
2. Provide access to the sludge charged so that a well-mixed representative grab sample of the sludge can be obtained.
NR 440.32(4)(a)3.
3. Install, calibrate, maintain and operate a weighing device for determining the mass of any municipal solid waste charged to the incinerator when sewage sludge and municipal solid waste are incinerated together. The weighing device shall have an accuracy of
" 5% over its operating range.
NR 440.32(4)(b)
(b) The owner or operator of any multiple hearth, fluidized bed or electric sludge incinerator subject to the provisions of this section shall comply with the requirements of
par. (a) and:
NR 440.32(4)(b)1.
1. For incinerators equipped with a wet scrubbing device, install calibrate, maintain and operate a monitoring device that continuously measures and records the pressure drop of the gas flow through the wet scrubbing device. Where a combination of wet scrubbers is used in series, the pressure drop of the gas flow through the combined system shall be continuously monitored. The device used to monitor scrubber pressure drop shall be certified by the manufacturer to be accurate within
"250 pascal (
"1 inch water gauge) and shall be calibrated on an annual basis in accordance with the manufacturer's instructions.
NR 440.32(4)(b)2.
2. Install, calibrate, maintain and operate a monitoring device that continuously measures and records the oxygen content of the incinerator exhaust gas. The oxygen monitoring shall be located upstream of any rabble shaft cooling air inlet into the incinerator exhaust gas stream, fan, ambient air recirculation damper, or any other source of dilution air. The oxygen monitoring device shall be certified by the manufacturer to have a relative accuracy of
"5% over its operating range and shall be calibrated according to method or methods prescribed by the manufacturer at least once each 24-hour operating period.
NR 440.32(4)(b)3.
3. Install, calibrate, maintain and operate temperature measuring devices at every hearth in multiple hearth furnaces; in the bed and outlet of fluidized bed incinerators; and in the drying, combustion and cooling zones of electric incinerators. For multiple hearth furnaces, a minimum of one temperature measuring device shall be installed in each hearth in the cooling and drying zones, and a minimum of 2 temperature measuring devices shall be installed in each hearth in the combustion zone. For electric incinerators, a minimum of one temperature measuring device shall be installed in the drying zone and one in the cooling zone, and a minimum of 2 temperature measuring devices shall be installed in the combustion zone. Each temperature measuring device shall be certified by the manufacturer to have an accuracy of + 5% over its operating range. Except as provided in
par. (d), the temperature monitoring devices shall be operated continuously and data recorded during all periods of operation of the incinerator.
NR 440.32(4)(b)4.
4. Install, calibrate, maintain and operate a device for measuring the fuel flow to the incinerator. The flow measuring device shall be certified by the manufacturer to have an accuracy of
"5% over its operating range. Except as provided in
par. (d), the fuel flow measuring device shall be operated continuously and data recorded during all periods of operation of the incinerator.
NR 440.32(4)(b)5.
5. Except as provided in
par. (d), collect and analyze a grab sample of the sludge fed to the incinerator once per day. The dry sludge content and the volatile solids content of the sample shall be determined in accordance with the method specified under
sub. (5) (b) 5., except that the determination of volatile solids, step 3.b. of the method, may not be deleted.
NR 440.32(4)(c)
(c) The owner or operator of any multiple hearth, fluidized bed or electric sludge incinerator subject to the provisions of this section shall retain the following information and make it available for inspection by the department for a minimum of 2 years:
NR 440.32(4)(c)1.
1. For incinerators equipped with a wet scrubbing device, a record of the measured pressure drop of the gas flow through the wet scrubbing device, as required by
par. (b) 1.
NR 440.32(4)(c)2.
2. A record of the measured oxygen content of the incinerator exhaust gas, as required by
par. (b) 2.
NR 440.32(4)(c)3.
3. A record of the rate of sludge charged to the incinerator, the measured temperatures of the incinerator, the fuel flow to the incinerator, and the total solids and volatile solids content of the sludge charged to the incinerator, as required by
pars. (a) 1. and
(b) 3.,
4. and
5.
NR 440.32(4)(d)
(d) The owner or operator of any multiple hearth, fluidized bed, or electric sludge incinerator subject to the provisions of this section from which the particulate matter emission rate measured during the performance test required under
sub. (5) (d) is less than or equal to 0.38 g/kg of dry sludge input (0.75 lb/ton) shall be required to comply with the requirements in
pars. (a) to
(c) during all periods of operation of this incinerator following the performance test except that:
NR 440.32(4)(e)
(e) The owner or operator of any sludge incinerator other than a multiple hearth, fluidized bed or electric incinerator or any sludge incinerator equipped with a control device other than a wet scrubber shall submit to the administrator for approval a plan for monitoring and recording incinerator and control device operation parameters. The plan shall be submitted to the administrator:
NR 440.32(4)(e)1.
1. No later than 90 days after October 6, 1988, for sources which have provided notification of commencement of construction prior to October 6, 1988.
NR 440.32(4)(e)2.
2. No later than 90 days after the notification of commencement of construction, for sources which provide notification of commencement of construction on or after October 6, 1988.
NR 440.32(4)(e)3.
3. At least 90 days prior to the date on which the new control device becomes operative, for sources switching to a control device other than a wet scrubber.
NR 440.32(5)(a)(a) In conducting the performance tests required in
s. NR 440.08, the owner or operator shall use as reference methods and procedures the test methods in Appendix A of
40 CFR part 60 and Appendix B of
40 CFR part 61, incorporated by reference in
s. NR 440.17, or other methods and procedures as specified in this subsection except as provided in
s. NR 440.08 (2).
NR 440.32(5)(b)
(b) The owner or operator shall determine compliance with the particulate matter emission standards in
sub. (3) as follows:
NR 440.32(5)(b)1.
1. The emission rate (E) of particulate matter for each run shall be computed using the following equation:
where:
E is the emission rate of particulate matter, g/kg (lb/ton) of dry sludge input
cs is the concentration of particulate matter, g/dscm (gr/dscf)
Qsd is the volumetric flow rate of exhaust gas, dscm/hr (dscf/hr)
S is the charging rate of dry sludge during the run, kg/hr (ton/hr)
K is the conversion factor, 1.0 g/g (7000 gr/lb)
NR 440.32(5)(b)2.
2. Method 5 shall be used to determine the particulate matter concentration (c
s) and the volumetric flow rate (Q
sd) of the effluent gas. The sampling time and sample volume for each run shall be at least 60 minutes and 0.90 dscm (31.8 dscf).
NR 440.32(5)(b)3.
3. The dry sludge charging rate (S) for each run shall be computed using either of the following equations:
where:
S is the charging rate of dry sludge, kg/hr (ton/hr)
Sm is the total mass of sludge charge, kg (ton)
Rdm is the average mass of dry sludge per unit mass of sludge charged, kg/kg (ton/ton)
Sv is the total volume of sludge charged, m
3 (gal)
Rdv is the average mass of dry sludge per unit volume of sludge charged, kg/m3 (lb/gal)
Kv is the conversion factor, 1 g/g (2000 lb/ton)
NR 440.32(5)(b)4.
4. The flow measuring device described in
sub. (4) (a) 1. shall be used to determine the total mass (S
m) or volume (S
v) of sludge charged to the incinerator during each run. If the flow measuring device is on a time rate basis, readings shall be taken and recorded at 5-minute intervals during the run and the total charge of sludge shall be computed using the following equations, as applicable: -
See PDF for diagram 
where:
Sm is the total mass of sludge charged to the incinerator during the test run
Sv is the total volume of sludge charged to the incinerator during the test run
Qmi is the average mass flow rate calculated by averaging the flow rates at the beginning and end of each interval “i", kg/hr (ton/hr)
Qvi is the average volume flow rate calculated by averaging the flow rates at the beginning and end of each interval “i", m3/hr (gal/hr)
NR 440.32(5)(b)5.
5. Samples of the sludge charged to the incinerator shall be collected in nonporous jars at the beginning of each run and at approximately 1-hour intervals thereafter until the test ends, and Method 2540 G., “Total, Fixed, and Volatile Solids in Solid and Semisolid Samples", in Standard Methods for the Examination of Water and Wastewater, 20th edition, 1998, incorporated by reference in
s. NR 440.17 (2) (e) 2., shall be used to determine dry sludge content of each sample (total solids residue), except that:
NR 440.32(5)(b)5.a.
a. Evaporating dishes shall be ignited to at least 103
°C rather than the 550
°C specified in step 3.a.1).
NR 440.32(5)(b)5.c.
c. The quantity of dry sludge per unit sludge charged shall be determined in terms of kg/m
3 (lb/gal) or kg/kg (ton/ton).
NR 440.32(5)(b)5.d.
d. The average dry sludge content shall be the arithmetic average of all the samples taken during the run.
NR 440.32(5)(d)
(d) The owner or operator of any sludge incinerator subject to the provisions of this section shall conduct a performance test during which the monitoring and recording devices required under
sub. (4) (a) 1. and
(b) 1. to
4., are installed and operating and for which the sampling and analysis procedures required under
sub. (4) (b) 5. are performed. The owner or operator shall provide the department at least 30 days prior notice of the performance test to afford the department the opportunity to have an observer present.
NR 440.32(5)(d)1.
1. For incinerators that commenced construction or modification on or before April 18, 1986, the performance test shall be conducted by October 1, 1989 unless the monitoring and recording devices required under
sub. (4) (a) 1. and
(b) 1. to
4. were installed and operating and the sampling and analysis procedures required under
sub. (4) (b) 5. were performed during the most recent performance test and a record of the measurements taken during the performance test is available.
NR 440.32(5)(d)2.
2. For incinerators that commence construction or modification after April 18, 1986, the date of the performance test shall be determined by the requirements in
s. NR 440.08.
NR 440.32(6)(a)(a) The owner or operator of any multiple hearth, fluidized bed or electric sludge incinerator subject to the provisions of this section shall submit to the department semiannually a report in writing which contains the following:
NR 440.32(6)(a)1.
1. A record of average scrubber pressure drop measurements for each period of 15 minute duration or more during which the pressure drop of the scrubber was less than, by a percentage specified in
subd. 1. a. or
b., as applicable, the average scrubber pressure drop measured during the most recent performance test. The percent reduction in scrubber pressure drop for which a report is required shall be determined as follows:
NR 440.32(6)(a)1.a.
a. For incinerators that achieved an average particulate matter emission rate of 0.38 kg/Mg (0.75 lb/ton) dry sludge input or less during the most recent performance test, a scrubber pressure drop reduction of more than 30% from the average scrubber pressure drop recorded during the most recent performance test shall be reported.
NR 440.32(6)(a)1.b.
b. For incinerators that achieved an average particulate matter emission rate of greater than 0.38 kg/Mg (0.75 lb/ton) dry sludge input during the most recent performance test, a percent reduction in pressure drop greater than that calculated according to the following equation shall be reported:
P = - 111E + 72.15
where:
P is the percent reduction in pressure drop, and
E is the average particulate matter emissions (kg/megagram)
NR 440.32(6)(a)2.
2. A record of average oxygen content in the incinerator exhaust gas for each period of 1-hour duration or more that the oxygen content of the incinerator exhaust gas exceeds the average oxygen content measured during the most recent performance test by more than 3%.
NR 440.32(6)(b)
(b) The owner or operator of any multiple hearth, fluidized bed or electric sludge incinerator from which the average particulate matter emission rate measured during the performance test required under
sub. (5) (d) exceeds 0.38 g/kg of dry sludge input (0.75 lb/ton of dry sludge input) shall include in the report for each calendar day that a decrease in scrubber pressure drop or increase in oxygen content of exhaust gas is reported a record of the following:
NR 440.32(6)(b)1.
1. Scrubber pressure drop averaged over each 1-hour incinerator operating period.
NR 440.32(6)(b)2.
2. Oxygen content in the incinerator exhaust averaged over each 1-hour incinerator operating period.
NR 440.32(6)(b)3.
3. Temperatures of every hearth in multiple hearth incinerators; of the bed and outlet of fluidized bed incinerators; and of the drying, combustion and cooling zones of electric incinerators averaged over each 1-hour incinerator operating period.
NR 440.32(6)(b)4.
4. Rate of sludge charged to the incinerator averaged over each 1-hour incinerator operating period.
NR 440.32(6)(b)5.
5. Incinerator fuel use averaged over each 8-hour incinerator operating period.
NR 440.32(6)(b)6.
6. Moisture and volatile solids content of the daily grab sample of sludge charged to the incinerator.
NR 440.32(6)(c)
(c) The owner or operator of any sludge incinerator other than a multiple hearth, fluidized bed or electric incinerator or any sludge incinerator equipped with a control device other than a wet scrubber shall include in the semiannual report a record of control device operation measurements, as specified in the plan approved under
sub. (4) (e).
NR 440.32 History
History: Cr.
Register, January, 1984, No. 337, eff. 2-1-84; am. (2) (intro.),
Register, September, 1990, No. 417, eff. 10-1-90; am. (4) (a) 1., cr. (4) (b) to (e) and (6), r. and recr. (5),
Register, July, 1993, No. 451, eff. 8-1-93; am. (5) (d) 2., r. (5) (d) 3. to 5.,
Register, December, 1995, No. 480, eff. 1-1-96;
CR 06-109: am. (4) (b) 3., (5) (b) 4. and 5. (intro.) and c., r. and recr. (5) (b) 1. and 3. Register May 2008 No. 629, eff. 6-1-08. NR 440.33(1)
(1)
Applicability and designation of affected facility. NR 440.33(1)(a)(a) The provisions of this section are applicable to the following affected facilities in primary copper smelters: dryer, roaster, smelting furnace, and copper converter.
