NR 465.09(1)(a)(a) Except as provided in par. (c), the owner or operator of an affected source shall use Method 311 in 40 CFR part 63, Appendix A, incorporated by reference in s. NR 484.04 (25), in conjunction with formulation data, to determine the VHAP content of liquid coatings. Formulation data shall be used to identify VHAP present in the coating. Method 311 shall then be used to quantify those VHAP identified through formulation data. Method 311 may not be used to quantify HAP such as styrene and formaldehyde that are emitted during the cure. NR 465.09(1)(b)(b) Except as provided in par. (c), the owner or operator of an affected source shall use Method 24 in 40 CFR part 60, Appendix A, incorporated by reference in s. NR 484.04 (13), to determine the solids content by weight and the density of coatings. NR 465.09(1)(c)(c) If it is demonstrated to the satisfaction of the administrator that a coating does not release VOC or HAP byproducts during the cure, batch formulation information shall be accepted for determining the VHAP or VOC content of the coating. The owner or operator of an affected source may request approval from the administrator to use an alternative method for determining the VHAP content of the coating. In the event of any inconsistency between Method 24 or Method 311 test data for a material and formulation data for the same material, the applicable test method shall govern unless, after consultation, the owner or operator can demonstrate to the satisfaction of the department that the formulation data are correct. NR 465.09(2)(2) An owner or operator demonstrating compliance in accordance with s. NR 465.07 (1) (d) or (2) (b) or 465.08 (1) (d) or (2) (b), or complying with any of the other emission limits of s. NR 465.04 by operating a capture and control device, shall determine the overall control efficiency of the control system (R) as the product of the capture and control device efficiency, using the test methods in sub. (3) and the procedures in sub. (4). NR 465.09(3)(a)(a) Method 18 in 40 CFR part 60, Appendix A, incorporated by reference in s. NR 484.04 (13), shall be used to determine the HAP concentration of gaseous air streams. The test shall consist of 3 separate runs, each lasting a minimum of 30 minutes. NR 465.09(3)(f)(f) Methods 2, 2A, 2C, 2D, 3 and 4 in 40 CFR part 60, Appendix A, incorporated by reference in s. NR 484.04 (13), shall be performed, as applicable, at least twice during each test period. NR 465.09(4)(4) An owner or operator of an affected source demonstrating compliance in accordance with s. NR 465.07 (1) (d) or (2) (b) shall perform a gaseous emission test using the following procedures: NR 465.09(4)(a)(a) Construct the overall HAP emission reduction system so that all volumetric flow rates and total HAP emissions can be accurately determined by the applicable test methods specified in sub. (3). NR 465.09(4)(b)(b) Determine capture efficiency from the affected emission points by capturing, venting and measuring all HAP emissions from the affected emission points. The owner or operator shall isolate affected emission points located in an area with other nonaffected gaseous emission sources from all other gaseous emission points and shall determine capture efficiency according to the following procedures as appropriate: NR 465.09(4)(b)1.1. For temporary total enclosures, capture efficiency shall be determined according to Method 204, and as applicable, Methods 204A through 204F, in 40 CFR part 51, Appendix M, incorporated by reference in s. NR 484.04 (9). NR 465.09(4)(b)2.2. For permanent total enclosures built around the affected emissions points, and where the building that houses the process is used as the enclosure, capture efficiency shall be assumed to be 100% when the requirements for a permanent total enclosure in Method 204, in 40 CFR part 51, Appendix M, incorporated by reference in s. NR 484.04 (9), are satisfied. Notwithstanding par. (e), when a permanent total enclosure is confirmed through Method 204, a value of one shall be used for N when determining R under sub. (5), (6), (7) or (8). NR 465.09(4)(b)3.3. Use any alternative protocol and test method provided they meet either the requirements of the data quality objective (DQO) approach or the lower confidence level (LCL) approach in 40 CFR part 63, Subpart KK, Appendix A, incorporated by reference in s. NR 484.04 (24). NR 465.09(4)(b)4.4. Shut down all nonaffected HAP emission points and continue to exhaust fugitive emissions from the affected emission points through any building ventilation system and other room exhausts such as drying ovens. All exhaust air shall be vented through stacks suitable for testing. NR 465.09(4)(b)5.5. Use another methodology approved by the administrator provided it complies with the criteria for acceptance under Method 301 in 40 CFR part 63, Appendix A, incorporated by reference in s. NR 484.04 (25). NR 465.09(4)(c)(c) Operate the control device with all affected emission points that will subsequently be delivered to the control device connected and operating at maximum production rate. NR 465.09(4)(d)(d) Determine the efficiency (F) of the control device using the following equation: (Equation 5)
NR 465.09(4)(e)(e) Determine the efficiency (N) of the capture system using the following equation: (Equation 6)
NR 465.09 HistoryHistory: CR 00-160: cr. Register August 2001 No. 548, eff. 9-1-01; reprinted to correct error in (4) (d) and (e), Register October 2001 No. 550. NR 465.10NR 465.10 Recordkeeping requirements. NR 465.10(2)(2) The owner or operator of an affected source subject to the emission limits in s. NR 465.04 shall maintain records of the following as appropriate: NR 465.10(2)(a)(a) A certified product data sheet for each finishing material, thinner, contact adhesive and strippable spray booth coating subject to the emission limits in s. NR 465.04. NR 465.10(2)(b)(b) The VHAP content, in kg VHAP/kg solids (lb VHAP/lb solids), as applied, of each finishing material and contact adhesive subject to the emission limits in s. NR 465.04. NR 465.10(3)(3) The owner or operator of an affected source following the compliance method in s. NR 465.06 (1) (a) 1. or (2) (a) 1. shall maintain copies of the averaging calculation for each month following the compliance date, as well as the data on the quantity of coatings and thinners used that is necessary to support the calculation of E in Equation 1 in s. NR 465.06 (1) (a) 1. NR 465.10(4)(a)(a) Solvent and coating additions to the continuous coater reservoir. NR 465.10(4)(c)(c) Data demonstrating that viscosity is an appropriate parameter for demonstrating compliance. NR 465.10(5)(5) The owner or operator of an affected source subject to the work practice standards in s. NR 465.05 shall maintain onsite a work practice implementation plan and all records associated with fulfilling the requirements of that plan, including, but not limited to, all of the following: NR 465.10(5)(d)(d) Records associated with the limitation on the use of conventional air spray guns showing total finishing material usage and the percentage of finishing materials applied with conventional air spray guns for each semiannual period as required by s. NR 465.05 (8) (e). NR 465.10(5)(f)(f) Copies of documentation such as logs developed to demonstrate that the other provisions of the work practice implementation plan are followed. NR 465.10(6)(6) The owner or operator of an affected source following the compliance method of s. NR 465.07 (1) (d) or 465.08 (1) (d) shall maintain copies of the calculations demonstrating that the overall control efficiency (R) of the control system results in the value of Eac required by Equation 2 in s. NR 465.06 (1) (a) 3. or Equation 4 in s. NR 465.06 (2) (a) 3., records of the operating parameter values, and copies of the semiannual compliance reports required by s. NR 465.105 (4). NR 465.10(7)(7) The owner or operator of an affected source following the compliance method of s. NR 465.07 (2) (b) or 465.08 (2) (b) shall maintain copies of the calculations demonstrating that the overall control efficiency (R) of the control system results in the applicable value of Gac calculated using Equation 3 in s. NR 465.06 (1) (c) 2., records of the operating parameter values, and copies of the semiannual compliance reports required by s. NR 465.105 (4). NR 465.10(9)(9) The owner or operator of an affected source shall maintain records of all other information submitted with the compliance status report required by ss. NR 460.08 (8) and 465.105 (2) and the semiannual reports required by s. NR 465.105 (3). NR 465.10 HistoryHistory: CR 00-160: cr. Register August 2001 No. 548, eff. 9-1-01. NR 465.105(3)(3) The owner or operator of an affected source demonstrating compliance in accordance with s. NR 465.08 (1) (a) to (c), (2) (a), (3) or (4) shall submit a report covering the previous 6 months of wood furniture manufacturing operations as follows: NR 465.105(3)(a)(a) The first report shall be submitted no later than 30 calendar days after the end of the first 6-month period following the compliance date. NR 465.105(3)(b)(b) Subsequent reports shall be submitted no later than 30 calendar days after the end of each 6-month period following the first report. NR 465.105(3)(c)(c) The semiannual reports shall include the information required by s. NR 465.08 (1) (a) to (c), (2) (a), (3) and (4), a compliance certification stating whether the affected source was in compliance or noncompliance, and, if the affected source was in noncompliance, the measures taken to bring the affected source into compliance. The compliance certification shall be signed by a responsible official of the company that owns or operates the affected source. NR 465.105(4)(4) The owner or operator of an affected source demonstrating compliance in accordance with s. NR 465.08 (1) (d) or (2) (b) shall submit the excess emissions and continuous monitoring system performance report and summary report required by s. NR 460.09 (5). The report shall include the monitored operating parameter values required by s. NR 465.08 (1) (d) or (2) (b). If the source experiences excess emissions, the report shall be submitted quarterly for at least one year after the excess emissions occur and until a request to reduce reporting frequency is approved, as indicated in s. NR 460.09 (5) (c) 2. If no excess emissions occur, the report shall be submitted semiannually. NR 465.105(5)(5) The owner or operator of an affected source required to provide a written notification under s. NR 465.05 (12) (b) shall include in the notification one or more statements that explains the reasons for the usage increase. The notification shall be submitted no later than 30 calendar days after the end of the annual period in which the usage increase occurred. NR 465.105 HistoryHistory: CR 00-160: cr. Register August 2001 No. 548, eff. 9-1-01; Correction in (4) made under s. 13.93 (2m) (b) 7. Stats., Register March 2004 No. 579; CR 03-037: renum. NR 465.11 to be NR 465.105 and am. (1) Register March 2004 No. 579, eff. 4-1-04. aIncludes mono- and di-ethers of ethylene glycol, diethylene glycols and triethylene glycol; R-(OCH2CH2)n-OR’ where:
n = 1, 2 or 3
R = alkyl or aryl groups
R’ = R, H, or groups which, when removed, yield glycol ethers with the structure: R-(OCH2CH2)n-OH. Polymers are excluded from the glycol category.
bIncludes organic compounds with more than one benzene ring, and which have a boiling point greater than or equal to 100 °C.
NR 465.21NR 465.21 What this subchapter covers. NR 465.21(1)(1) What is the purpose of this subchapter?. This subchapter establishes national emission standards for hazardous air pollutants for large appliance surface coating facilities. This subchapter also establishes requirements to demonstrate initial and continuous compliance with the emission limitations. NR 465.21 NoteNote: This subchapter is based on the federal regulations contained in 40 CFR part 63 Subpart NNNN, created July 23, 2002. NR 465.21(2)(a)(a) You are subject to this subchapter if you own or operate a facility that applies coatings to large appliance parts or products, and is a major source, is located at a major source or is part of a major source of emissions of hazardous air pollutants (HAP), except as provided in par. (d). A major source of HAP emissions is any stationary source or group of stationary sources located within a contiguous area and under common control that emits or has the potential to emit any single HAP at a rate of 9.07 Mg (10 tons) or more per year or any combination of HAP at a rate of 22.68 Mg (25 tons) or more per year. You are not subject to this subchapter if your large appliance surface coating facility is located at, or is part of, an area source of HAP emissions. An area source of HAP emissions is any stationary source or group of stationary sources located within a contiguous area and under common control that is not a major source. NR 465.21(2)(b)(b) The large appliance surface coating source category includes any facility engaged in the surface coating of a large appliance part or product. Large appliance parts and products include cooking equipment; refrigerators, freezers, and refrigerated cabinets and cases; laundry equipment; dishwashers, trash compactors, and water heaters; and heating, ventilation and air-conditioning (HVAC) units, air-conditioning units except those in motor vehicles, air-conditioning and heating combination units, comfort furnaces, and electric heat pumps. Specifically excluded are heat transfer coils and large commercial and industrial chillers. NR 465.21(2)(c)(c) The large appliance surface coating activities and equipment to which this subchapter applies are all of the following: NR 465.21(2)(c)2.2. Preparation of a coating for application, e.g., mixing in thinners and other components. NR 465.21(2)(c)3.3. Application of a coating to large appliance parts and products using, for example, spray guns or dip tanks. NR 465.21(2)(c)4.4. Application of porcelain enamel, powder coating and asphalt interior soundproofing coating. NR 465.21(2)(c)5.5. Flash-off, drying or curing following the coating application operation. NR 465.21(2)(c)6.6. Cleaning of equipment used in coating operations, e.g., application equipment, hangers and racks. NR 465.21(2)(c)8.8. Conveying of coatings, thinners and cleaning materials from storage areas to mixing areas or coating application areas, either manually such as in buckets or by automated means such as by transfer through pipes using pumps. NR 465.21(2)(c)9.9. Handling and conveying of waste materials generated by coating operations. NR 465.21(2)(d)1.1. The surface coating of large appliance parts such as metal or plastic handles, hinges or fasteners that have a wider use beyond large appliances.
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