NR 466.10
NR 466.10 Monitoring requirements. Following the date on which the initial performance test of a control device is completed, to demonstrate continuing compliance with the standard, the owner or operator shall monitor and inspect each control device required to comply with
s. NR 466.06 or
466.07 to ensure proper operation and maintenance by implementing the applicable requirements in this section. Any excursion from the required operating parameters which are monitored in accordance with this section, unless otherwise excused, shall be considered a violation of the emission standard.
NR 466.10(1)
(1) Owners or operators of product and packaging rotogravure or wide-web flexographic presses with intermittently-controllable work stations shall implement one of the following procedures for each dryer associated with a work station:
NR 466.10(1)(a)
(a) Install, calibrate, maintain and operate according to the manufacturer's specifications a flow control position indicator that provides a record indicating whether the exhaust stream from the dryer was directed to the control device or was diverted from the control device. The time and flow control position shall be recorded at least once per hour, as well as every time the flow direction is changed. The flow control position indicator shall be installed at the entrance to any bypass line that could divert the exhaust stream away from the control device to the atmosphere.
NR 466.10(1)(b)
(b) Secure any bypass line valve in the closed position with a car-seal or a lock-and-key type configuration. A visual inspection of the seal or closure mechanism shall be performed at least once every month to ensure that the valve or damper is maintained in the closed position and the exhaust stream is not diverted through the bypass line.
NR 466.10(1)(c)
(c) Ensure that any bypass line valve or damper is in the closed position through continuous monitoring of the valve position. The monitoring system shall be inspected at least once every month to ensure that it is functioning properly.
NR 466.10(1)(d)
(d) Use an automatic shutdown system in which the press is stopped when flow is diverted away from the control device to any bypass line. The automatic system shall be inspected at least once every month to ensure that it is functioning properly.
NR 466.10(2)
(2) All continuous emission monitors shall comply with performance specifications (PS) 8 or 9 in
40 CFR Part 60, Appendix B, incorporated by reference in
s. NR 484.04. The requirements of
40 CFR Part 60, Appendix F, incorporated by reference in
s. NR 484.04, shall also be followed. In conducting the quarterly audits required by Appendix F, owners or operators shall challenge the monitors with compounds representative of the gaseous emission stream being controlled.
NR 466.10(3)
(3) All temperature monitoring equipment shall be installed, calibrated, maintained and operated according to manufacturer's specifications. The calibration of the chart recorder, data logger or temperature indicator shall be verified every 3 months. The owner or operator shall replace the chart recorder, data logger or temperature indicator if either the owner or operator chooses not to perform the calibration, or the equipment cannot be calibrated properly.
NR 466.10(4)
(4) An owner or operator complying with
s. NR 466.06 or
466.07 through continuous emission monitoring of a control device shall install, calibrate, operate and maintain continuous emission monitors to measure the total organic volatile matter concentration at both the control device inlet and outlet.
NR 466.10(5)
(5) An owner or operator complying with the requirements of
s. NR 466.06 or
466.07 through the use of an oxidizer and demonstrating continuous compliance through monitoring of an oxidizer operating parameter shall do the following as appropriate:
NR 466.10(5)(a)
(a) For an oxidizer other than a catalytic oxidizer, install, calibrate, operate and maintain a temperature monitoring device equipped with a continuous recorder. The device shall be accurate to within
±1% of the temperature being monitored in
°C or
± 1
°C, whichever is the greater value. The thermocouple or temperature sensor shall be installed in the combustion chamber at a location in the combustion zone.
NR 466.10(5)(b)
(b) For a catalytic oxidizer, install, calibrate, operate and maintain a temperature monitoring device equipped with a continuous recorder. The device shall be accurate to within
±1% of the temperature being monitored in
°C or
± 1
°C, whichever is the greater value. The thermocouple or temperature sensor shall be installed in the vent stream at the nearest feasible point to the catalyst bed inlet.
NR 466.10(6)
(6) An owner or operator, complying with the requirements of
s. NR 466.06 or
466.07 through the use of a control device and demonstrating continuous compliance by monitoring an operating parameter to ensure that the capture efficiency measured during the initial compliance test is maintained, shall do all of the following:
NR 466.10(6)(a)
(a) Submit to the department, with the compliance status report required by
s. NR 460.08 (8), a plan that does all of the following:
NR 466.10(6)(a)1.
1. Identifies the operating parameter to be monitored to ensure that the capture efficiency measured during the initial compliance test is maintained.
NR 466.10(6)(a)2.
2. Discusses why this parameter is appropriate for demonstrating ongoing compliance.
NR 466.10(6)(c)
(c) Conduct monitoring in accordance with the plan submitted to the department unless comments received from the department require an alternate monitoring scheme.
NR 466.10 History
History: Cr.
Register, March, 2000, No. 531, eff. 4-1-00.
NR 466.11
NR 466.11 Recordkeeping requirements. NR 466.11(2)
(2) Each owner or operator of an affected source subject to this chapter shall maintain on a monthly basis, in accordance with the requirements of
s. NR 460.09 (2) (a), all of the following records:
NR 466.11(2)(a)
(a) Records specified in
s. NR 460.09 (2) (b), of all measurements needed to demonstrate compliance with this chapter, such as continuous emission monitor data, control device and capture system operating parameter data, material usage, HAP usage, volatile matter usage and solids usage that support data that the source is required to report.
NR 466.11(3)
(3) Each owner or operator of an affected source subject to this chapter shall maintain records of all liquid-liquid material balances performed in accordance with the requirements of
ss. NR 466.06 and
466.07. The records shall be maintained in accordance with the requirements of
s. NR 460.09 (2).
NR 466.11(4)
(4) The owner or operator of each facility which commits to the criteria of
s. NR 466.01 (1) (a) 2. shall maintain records of all required measurements and calculations needed to demonstrate compliance with these criteria, including the mass of all HAP containing materials used and the mass fraction of HAP present in each HAP containing material used, on a monthly basis.
NR 466.11(5)(a)(a) The owner or operator of each facility which meets the criteria of
s. NR 466.015 (3) (a) shall maintain records of the total volume of each material applied on product and packaging rotogravure or wide-web flexographic printing presses during each month.
NR 466.11(5)(b)
(b) The owner or operator of each facility which meets the criteria of
s. NR 466.015 (3) (b) shall maintain records of the total volume and organic HAP content of each material applied on product and packaging rotogravure or wide-web flexographic printing presses during each month.
NR 466.11(5)(c)
(c) The records required under
pars. (a) and
(b) shall be maintained for 5 years and, upon request, submitted to the department.
NR 466.11(6)
(6) The owner or operator choosing to exclude from an affected source a product and packaging rotogravure or wide-web flexographic press which meets the limits and criteria of
s. NR 466.015 (1) (b) 2. shall maintain the following records for 5 years and submit them to the department upon request:
NR 466.11(6)(a)
(a) The total mass of each material applied each month on the press, including all inboard and outboard stations.
NR 466.11(6)(b)
(b) The total mass of each material applied each month on the press by product and packaging rotogravure or wide-web flexographic printing operations.
NR 466.11 History
History: Cr.
Register, March, 2000, No. 531, eff. 4-1-00.
NR 466.12(1)
(1) Except as provided in this section, reporting requirements of
ch. NR 460 apply to owners and operators of affected sources subject to this chapter as indicated in
ch. NR 460 Appendix KK.
NR 466.12(2)
(2) Each owner or operator of an affected source subject to this chapter shall submit the following reports to the department:
NR 466.12(2)(a)1.
1. Initial notifications for existing sources shall have been submitted no later than June 1, 1998.
NR 466.12(2)(a)3.
3. For the purpose of this chapter, a permit application for approval of construction or reconstruction under
ch. NR 406 may be used in lieu of the initial notification required under
s. NR 460.08 (2), provided the same information is contained in the permit application as required by
s. NR 460.08 (2).
NR 466.12(2)(a)4.
4. Permit applications shall be submitted by the same due dates as those specified for the initial notifications.
NR 466.12(2)(b)
(b) A notification of performance tests as specified in
ss. NR 460.06 and
460.08 (5). This notification, and the site-specific test plan required under
s. NR 460.06 (2), shall identify the operating parameter to be monitored to ensure that the capture efficiency measured during the performance test is maintained. The operating parameter identified in the site-specific test plan shall be considered to be approved unless explicitly disapproved, or unless comments received from the department require monitoring of an alternate parameter.
NR 466.12(2)(e)
(e) Startup, shutdown and malfunction reports as specified in
s. NR 460.09 (4) (e), but only if a control device is used to comply with this chapter.
NR 466.12(2)(e)1.
1. If actions taken by an owner or operator during a startup, shutdown or malfunction of an affected source, including actions taken to correct a malfunction, are not completely consistent with the procedures specified in the source's startup, shutdown and malfunction plan as specified in
s. NR 460.05 (4) (c), the owner or operator shall state the information in the report. The startup, shutdown or malfunction report shall consist of a letter containing the name, title and signature of the responsible official who is certifying its accuracy, that shall be submitted to the department.
NR 466.12(2)(e)2.
2. Separate startup, shutdown or malfunction reports are not required if the information is included in the report specified in
par. (f).
NR 466.12 History
History: Cr.
Register, March, 2000, No. 531, eff. 4-1-00.
NR 466.21
NR 466.21 What this subchapter covers. NR 466.21(1)
(1)
What is in this subchapter? This subchapter describes the actions you must take to reduce emissions of organic hazardous air pollutants (HAP) from paper and other web coating operations. This subchapter establishes emission standards for web coating lines and specifies what you must do to comply if you own or operate a facility with web coating lines that is a major source of HAP. Certain requirements apply to all who are subject to this subchapter; others depend on the means you use to comply with an emission standard.
NR 466.21 Note
Note: This subchapter is based on the federal regulations contained in
40 CFR part 63 Subpart JJJJ, as created on December 4, 2002 as amended at 71 FR 29805, May 24, 2006.
NR 466.21(2)
(2) Does this subchapter apply to me? The provisions of this subchapter apply to each new and existing facility that is a major source of HAP at which web coating lines are operated.
NR 466.21(3)
(3) Which of my emission sources are affected by this subchapter? The affected source subject to this subchapter is the collection of all web coating lines at your facility. The affected source includes web coating lines engaged in the coating of metal webs that are used in flexible packaging and web coating lines engaged in the coating of fabric substrates for use in pressure sensitive tape and abrasive materials. Web coating lines specified in
pars. (a) to
(g) are not part of the affected source under this subchapter.
NR 466.21(3)(a)
(a) Any web coating line that is stand-alone coating equipment under subch.
I which the owner or operator includes in the affected source under subch.
I.
NR 466.21(3)(b)
(b) Any web coating line that is a product and packaging rotogravure or wide-web flexographic press under subch.
I which is included in the affected source under subch.
I.
NR 466.21(3)(c)
(c) Web coating in lithography, screen printing, letterpress and narrow-web flexographic printing processes.
NR 466.21(3)(f)
(f) Any web coating line subject to
40 CFR part 63, Subpart OOOO, the NESHAP for the printing, coating and dyeing of fabric and other textiles. Any web coating line that coats both a paper or other web substrate and a fabric or other textile substrate, except for a fabric substrate used for pressure sensitive tape and abrasive materials, is subject to
40 CFR part 63, Subpart OOOO.
NR 466.21 History
History: CR 07-045: cr. Register April 2008 No. 628, eff. 5-1-08. NR 466.22
NR 466.22 What definitions are used in this subchapter? For terms not defined in this section, the definitions contained in
chs. NR 400 and
460 apply to the terms in this subchapter, with definitions in
ch. NR 460 taking precedence over definitions in
ch. NR 400. If this section defines a term which is also defined in
ch. NR 400 or
460, the definition in this section applies in this subchapter. In this subchapter:
NR 466.22(1)
(1) “Always-controlled work station" means a work station associated with a dryer from which the exhaust is delivered to a control device with no provision for the dryer exhaust to bypass the control device unless there is an interlock to interrupt and prevent continued coating during a bypass. Sampling lines for analyzers, relief valves needed for safety purposes and periodic cycling of exhaust dampers to ensure safe operation are not considered bypass lines.
NR 466.22(2)
(2) “Applied" means the amount of organic HAP, coating material or coating solids, as appropriate for the emission standards in
s. NR 466.23 (1) (b) used by the affected source during the compliance period.
NR 466.22(3)
(3) “As-applied" means the condition of a coating at the time of application to a substrate, including any added solvent.
NR 466.22(4)
(4) “As-purchased" means the condition of a coating as delivered to the user.
NR 466.22(5)
(5) “Capture efficiency" means the fraction of all organic HAP emissions generated by a process that is delivered to a control device, expressed as a percentage.
NR 466.22(6)
(6) “Capture system" means a hood, enclosed room or other means of collecting organic HAP emissions into a closed-vent system that exhausts to a control device.
NR 466.22(7)
(7) “Car-seal" means a seal that is placed on a device that is used to change the position of a valve or damper, for example from open to closed, in such a way that the position of the valve or damper cannot be changed without breaking the seal.
NR 466.22(8)
(8) “Coating material" means all inks, varnishes, adhesives, primers, solvents, reducers and other materials applied to a substrate via a web coating line. Materials used to form a substrate are not considered coating materials.
NR 466.22(9)
(9) “Control device" means a device such as a solvent recovery device or oxidizer which reduces the organic HAP in an exhaust gas by recovery or by destruction.
NR 466.22(10)
(10) “Control device efficiency" means the ratio of organic HAP emissions recovered or destroyed by a control device to the total organic HAP emissions that are introduced into the control device, expressed as a percentage.
NR 466.22(12)
(12) “Deviation" means any instance in which an affected source subject to this subchapter or an owner or operator of an affected source does any of the following:
NR 466.22(12)(a)
(a) Fails to meet any requirement or obligation established by this subchapter, including any emission limitation, operating limit or work practice standard.
NR 466.22(12)(b)
(b) Fails to meet any term or condition that is adopted to implement an applicable requirement in this subchapter and that is included in the operating permit for any affected source required to obtain an operating permit.
NR 466.22(12)(c)
(c) Fails to meet any emission limitation, operating limit or work practice standard in this subchapter during start-up, shutdown or malfunction, regardless of whether or not the failure is permitted by this subchapter.
NR 466.22(13)
(13) “Existing affected source" means any affected source the construction or reconstruction of which is commenced on or before September 13, 2000, and which has not undergone reconstruction as defined in
s. NR 460.02.
NR 466.22(14)
(14) “Fabric" means any woven, knitted, plaited, braided, felted or non-woven material made of filaments, fibers or yarns, including thread. This term includes material made of fiberglass, natural fibers, synthetic fibers or composite materials.
NR 466.22(15)
(15) “Facility" means all contiguous or adjoining property that is under common ownership or control, including properties that are separated only by a road or other public right-of-way.
