NR 465.44(1)(a)1.
1. Any coating operation or operations for which you use the compliant material option or the emission rate without add-on controls option shall be, as specified in
s. NR 465.43 (2) (a) and
(b), in compliance with the applicable emission limit in
s. NR 465.43 (1) at all times.
NR 465.44(1)(a)2.
2. Any coating operation or operations for which you use the emission rate with add-on controls option shall be, as specified in
s. NR 465.43 (2) (c), in compliance with the emission limits as specified in
subd. 2. a. to
c.
NR 465.44(1)(a)2.a.
a. The coating operation or operations shall be in compliance with the applicable emission limit in
s. NR 465.43 (1) at all times except during periods of startup, shutdown and malfunction.
NR 465.44(1)(a)2.b.
b. The coating operation or operations shall be in compliance with the operating limits for emission capture systems and add-on control devices required by
s. NR 465.43 (3) at all times except during periods of startup, shutdown and malfunction, and except for solvent recovery systems for which you conduct liquid-liquid material balances according to
s. NR 465.48 (2) (j).
NR 465.44(1)(b)
(b) You shall always operate and maintain your affected source, including all air pollution control and monitoring equipment you use for purposes of complying with this subchapter, according to the provisions in
s. NR 460.05 (4) (a) 1.
NR 465.44(1)(c)
(c) If your affected source uses an emission capture system and add-on control device, you shall develop and implement a written startup, shutdown and malfunction plan according to the provisions in
s. NR 460.05 (4) (c). The plan shall address the startup, shutdown and corrective actions in the event of a malfunction of the emission capture system or the add-on control device. The plan shall also address any coating operation equipment that may cause increased emissions or that would affect capture efficiency if the process equipment malfunctions, such as conveyors that move parts among enclosures.
NR 465.44(2)
(2) What parts of the general provisions apply to me? You shall comply with the applicable general provisions requirements in
ch. NR 460. Appendix MMMM in
ch. NR 460 shows which parts of the general provisions in
ch. NR 460 apply to you.
NR 465.44 History
History: CR 05-040: cr. Register February 2006 No. 602, eff. 3-1-06. NR 465.45
NR 465.45
Notifications, reports and records. NR 465.45(1)(b)
(b) Initial notification. You shall submit the initial notification required by
s. NR 460.08 (2) for a new or reconstructed affected source no later than 120 days after initial startup. For an existing affected source, you shall submit the initial notification no later than one year after January 2, 2004. If you are using compliance with the surface coating of automobiles and light-duty trucks NESHAP in
40 CFR part 63, Subpart IIII, as provided for under
s. NR 465.41 (2) (d) to constitute compliance with this subchapter for any or all of your metal parts coating operations, then you shall include a statement to this effect in your initial notification, and no other notifications are required under this subchapter in regard to those metal parts coating operations. If you are complying with another NESHAP that constitutes the predominant activity at your facility under
s. NR 465.41 (2) (e) 2. to constitute compliance with this subchapter for your metal parts coating operations, then you shall include a statement to this effect in your initial notification, and no other notifications are required under this subchapter in regard to those metal parts coating operations.
NR 465.45(1)(c)
(c) Notification of compliance status. You shall submit the notification of compliance status required by
s. NR 460.08 (8) no later than 30 calendar days following the end of the initial compliance period described in
s. NR 465.46 (1),
465.47 (1) or
465.48 (1) that applies to your affected source. The notification of compliance status shall contain the information specified in
subds. 1. to
11. and in
s. NR 460.08 (8).
NR 465.45(1)(c)2.
2. Statement by a responsible official with that official's name, title and signature, certifying the truth, accuracy and completeness of the content of the report.
NR 465.45(1)(c)4.
4. Identification of the compliance option or options specified in
s. NR 465.43 (2) that you used on each coating operation in the affected source during the initial compliance period.
NR 465.45(1)(c)5.
5. Statement of whether or not the affected source achieved the emission limits in
s. NR 465.43 (1) for the initial compliance period.
NR 465.45(1)(c)6.b.
b. If you failed to meet the applicable emission limit in
s. NR 465.43 (1), include all the calculations you used to determine the kg (lb) of organic HAP emitted per liter (gallon) of coating solids used. You do not need to submit information provided by the materials' suppliers or manufacturers, or test reports.
NR 465.45(1)(c)7.
7. For each of the data items listed in
subd. 7. a. to
d. that is required by the compliance option you used to demonstrate compliance with the emission limit in
s. NR 465.43 (1), include an example of how you determined the value, including calculations and supporting data. Supporting data may include a copy of the information provided by the supplier or manufacturer of the example coating or material, or a summary of the results of testing conducted according to
s. NR 465.46 (2) (a),
(b) or
(c). You do not need to submit copies of any test reports.
NR 465.45(1)(c)7.a.
a. Mass fraction of organic HAP for one coating, for one thinner or other additive, and for one cleaning material.
NR 465.45(1)(c)7.c.
c. Density for one coating, one thinner or other additive, and one cleaning material, except that if you use the compliant material option in
s. NR 465.43 (2) (a), only the example coating density is required.
NR 465.45(1)(c)7.d.
d. The amount of waste materials and the mass of organic HAP contained in the waste materials for which you are claiming an allowance in Equation 1 of
s. NR 465.47 (2).
NR 465.45(1)(c)8.
8. The calculation of kg (lb) of organic HAP emitted per liter (gallon) of coating solids used for the compliance options you used, as specified in
subd. 8. a. to
c.
NR 465.45(1)(c)8.b.
b. For the emission rate without add-on controls option specified in
s. NR 465.43 (2) (b), provide the calculation of the total mass of organic HAP emissions for each month; the calculation of the total volume of coating solids used each month; and the calculation of the 12-month organic HAP emission rate using Equations 1 and 1A to 1C, 2 and 3, respectively, of
s. NR 465.47 (2).
NR 465.45(1)(c)8.c.
c. For the emission rate with add-on controls option specified in
s. NR 465.43 (2) (c), provide the calculation of the total mass of organic HAP emissions for the coatings, thinners and other additives, and cleaning materials used each month, using Equations 1 and 1A to 1C of
s. NR 465.47 (2); the calculation of the total volume of coating solids used each month using Equation 2 of
s. NR 465.47 (2); the mass of organic HAP emission reduction each month by emission capture systems and add-on control devices using Equations 1 and 1A to 1D of
s. NR 465.48 (2) and Equations 2, 3 and 3A to 3C of
s. NR 465.48 (2) as applicable; the calculation of the total mass of organic HAP emissions each month using Equation 4 of
s. NR 465.48 (2); and the calculation of the 12-month organic HAP emission rate using Equation 5 of
s. NR 465.48 (2).
NR 465.45(1)(c)9.
9. For the emission rate with add-on controls option specified in
s. NR 465.43 (2) (c), you shall include the information specified in
subd. 9. a. to
d., except that the requirements in
subd. 9. a. to
c. do not apply to solvent recovery systems for which you conduct liquid-liquid material balances according to
s. NR 465.48 (2) (j).
NR 465.45(1)(c)9.a.
a. For each emission capture system, a summary of the data and copies of the calculations supporting the determination that the emission capture system is a permanent total enclosure (PTE) or a measurement of the emission capture system efficiency. Include a description of the protocol followed for measuring capture efficiency, summaries of any capture efficiency tests conducted and any calculations supporting the capture efficiency determination. If you use the data quality objective (DQO) or lower confidence limit (LCL) approach, you shall also include the statistical calculations to show you meet the DQO or LCL criteria in
40 CFR part 63, Subpart KK, Appendix A, incorporated by reference in
s. NR 484.04 (24). You do not need to submit complete test reports.
NR 465.45(1)(c)9.b.
b. A summary of the results of each add-on control device performance test. You do not need to submit complete test reports.
NR 465.45(1)(c)9.c.
c. A list of each emission capture system's and add-on control device's operating limits and a summary of the data used to calculate those limits.
NR 465.45(1)(c)10.
10. If you are complying with a single emission limit representing the predominant activity under
s. NR 465.43 (1) (c) 1., include the calculations and supporting information used to demonstrate that this emission limit represents the predominant activity as specified in
s. NR 465.43 (1) (c) 1.
NR 465.45(2)(a)(a)
Semiannual compliance reports. You shall submit semiannual compliance reports for each affected source according to the requirements of
subds. 1. to
7. The semiannual compliance reporting requirements may be satisfied by reports required under other parts of the Clean Air Act, as specified in
subd. 2.
NR 465.45(2)(a)1.
1. `Dates'. Unless the department has approved or agreed to a different schedule for submission of reports under
s. NR 460.09 (1), you shall prepare and submit each semiannual compliance report according to the dates specified in
subd. 1. a. to
d. The information reported for each of the months in the reporting period shall be based on the last 12 months of data prior to the date of each monthly calculation.
NR 465.45(2)(a)1.a.
a. The first semiannual compliance report shall cover the first semiannual reporting period, which begins the day after the end of the initial compliance period described in
s. NR 465.46 (1),
465.47 (1) or
465.48 (1) that applies to your affected source and ends on June 30 or December 31, whichever date is the first date following the end of the initial compliance period.
NR 465.45(2)(a)1.b.
b. Each subsequent semiannual compliance report shall cover the subsequent semiannual reporting period from January 1 to June 30 or the semiannual reporting period from July 1 to December 31.
NR 465.45(2)(a)1.c.
c. Each semiannual compliance report shall be postmarked or delivered no later than July 31 or January 31, whichever date is the first date following the end of the semiannual reporting period.
NR 465.45(2)(a)1.d.
d. For each affected source that is subject to permitting regulations pursuant to
ch. NR 407, and if the department has established dates for submitting semiannual reports pursuant to
s. NR 407.09 (1) (c) 3. a., you may submit the first and subsequent compliance reports according to those dates instead of according to the date specified in
subd. 1. c.
NR 465.45(2)(a)2.
2. `Inclusion with title V report'. Each affected source that has obtained a title V operating permit pursuant to
ch. NR 407 shall report all deviations in the semiannual monitoring report required by
s. NR 407.09 (1) (c) 3. a. If an affected source submits a semiannual compliance report pursuant to this subsection along with, or as part of, the semiannual monitoring report required by
s. NR 407.09 (1) (c) 3. a., and the semiannual compliance report includes all required information concerning deviations from any emission limit in
s. NR 465.43 (1), its submission will be deemed to satisfy any obligation to report the same deviations in the semiannual monitoring report. However, submission of a semiannual compliance report may not otherwise affect any obligation the affected source may have to report deviations from permit requirements to the department.
NR 465.45(2)(a)3.
3. `General requirements'. The semiannual compliance report shall contain the information specified in
subd. 3. a. to
g., and the information specified in
subds. 4. to
7. and
par. (c) 1. that is applicable to your affected source.
NR 465.45(2)(a)3.b.
b. Statement by a responsible official with that official's name, title and signature, certifying the truth, accuracy and completeness of the content of the report.
NR 465.45(2)(a)3.c.
c. Date of report and beginning and ending dates of the reporting period. The reporting period is the 6-month period ending on June 30 or December 31. The information reported for each of the 6 months in the reporting period will be based on the last 12 months of data prior to the date of each monthly calculation.
NR 465.45(2)(a)3.d.
d. Identification of the compliance option or options specified in
s. NR 465.43 (2) that you used on each coating operation during the reporting period. If you switched between compliance options during the reporting period, you shall report the beginning and ending dates for each option you used.
NR 465.45(2)(a)3.e.
e. If you used the emission rate without add-on controls option or the emission rate with add-on controls option in
s. NR 465.43 (2) (b) or
(c), the calculation results for each rolling 12-month organic HAP emission rate during the 6-month reporting period.
NR 465.45(2)(a)3.f.
f. If you used the predominant activity alternative in
s. NR 465.43 (1) (c) 1., include the annual determination of predominant activity if it was not included in the previous semi-annual compliance report.
NR 465.45(2)(a)3.g.
g. If you used the facility-specific emission limit alternative in
s. NR 465.43 (1) (c) 2., include the calculation of the facility-specific emission limit for each 12-month compliance period during the 6-month reporting period.
NR 465.45(2)(a)4.
4. `No deviations'. If there were no deviations from the emission limits in
s. NR 465.43 (1),
(3) and
(4) that apply to you, the semiannual compliance report shall include a statement that there were no deviations from the emission limits during the reporting period. If you used the emission rate with add-on controls option specified in
s. NR 465.43 (2) (c) and there were no periods during which the continuous parameter monitoring systems (CPMS) were out-of-control as specified in
s. NR 460.07 (3) (g), the semiannual compliance report shall include a statement that there were no periods during which the CPMS were out-of-control during the reporting period.
NR 465.45(2)(a)5.
5. `Deviations: compliant material option'. If you used the compliant material option in
s. NR 465.43 (2) (a) and there was a deviation from the applicable organic HAP content requirements in
s. NR 465.43 (1), the semiannual compliance report shall contain the information in
subd. 5. a. to
d.
NR 465.45(2)(a)5.a.
a. Identification of each coating used that deviated from the applicable emission limit in
s. NR 465.43 (1), and each thinner, other additive and cleaning material used that contained organic HAP, and the dates and time periods each was used.
NR 465.45(2)(a)5.b.
b. The calculation of the organic HAP content, using Equation 2 of
s. NR 465.46 (2), for each coating identified in
subd. 5. a. You do not need to submit background data supporting this calculation, such as information provided by coating suppliers or manufacturers, or test reports.
NR 465.45(2)(a)5.c.
c. The determination of mass fraction of organic HAP for each thinner, other additive and cleaning material identified in
subd. 5. a. You do not need to submit background data supporting this calculation, such as information provided by material suppliers or manufacturers, or test reports.
NR 465.45(2)(a)6.
6. `Deviations: emission rate without add-on controls option'. If you used the emission rate without add-on controls option in
s. NR 465.43 (2) (b) and there was a deviation from the applicable emission limit in
s. NR 465.43 (1), the semiannual compliance report shall contain the information in
subd. 6. a. to
c.
NR 465.45(2)(a)6.a.
a. The beginning and ending dates of each compliance period during which the 12-month organic HAP emission rate exceeded the applicable emission limit in
s. NR 465.43 (1).
NR 465.45(2)(a)6.b.
b. The calculations used to determine the 12-month organic HAP emission rate for the compliance period in which the deviation occurred. You shall submit the calculations for Equations 1, 1A to 1C, 2, and 3 of
s. NR 465.47 (2); and if applicable, the calculation used to determine mass of organic HAP in waste materials according to
s. NR 465.47 (2) (e) 2. You do not need to submit background data supporting these calculations, such as information provided by materials suppliers or manufacturers, or test reports.
NR 465.45(2)(a)7.
7. `Deviations: emission rate with add-on controls option'. If you used the emission rate with add-on controls option in
s. NR 465.43 (2) (c) and there was a deviation from an emission limit in
s. NR 465.43 (1), including any periods when emissions bypassed the add-on control device and were diverted to the atmosphere, the semiannual compliance report shall contain the information in
subd. 7. a. to
n. This includes periods of startup, shutdown and malfunction during which deviations occurred.
NR 465.45(2)(a)7.a.
a. The beginning and ending dates of each compliance period during which the 12-month organic HAP emission rate exceeded the applicable emission limit in
s. NR 465.43 (1).
NR 465.45(2)(a)7.b.
b. The calculations used to determine the 12-month organic HAP emission rate for each compliance period in which a deviation occurred. You shall provide the calculation of the total mass of organic HAP emissions for the coatings, thinners, other additives and cleaning materials used each month using Equations 1 and 1A to 1C of
s. NR 465.47 (2); and, if applicable, the calculation used to determine mass of organic HAP in waste materials according to
s. NR 465.47 (2) (e) 2. the calculation of the total volume of coating solids used each month using Equation 2 of
s. NR 465.47 (2); the calculation of the mass of organic HAP emission reduction each month by emission capture systems and add-on control devices using Equations 1 and 1A to 1D of
s. NR 465.48 (2), and Equations 2, 3 and 3A to 3C of
s. NR 465.48 (2), as applicable; the calculation of the total mass of organic HAP emissions each month using Equation 4 of
s. NR 465.48 (2); and the calculation of the 12-month organic HAP emission rate using Equation 5 of
s. NR 465.48 (2). You do not need to submit the background data supporting these calculations, such as information provided by materials suppliers or manufacturers, or test reports.
NR 465.45(2)(a)7.f.
f. The date and time that each CPMS was inoperative, except for zero (low-level) and high-level checks.
NR 465.45(2)(a)7.h.
h. The date and time period of each deviation from an operating limit in Table 1 of this subchapter; date and time period of any bypass of the add-on control device; and whether each deviation occurred during a period of startup, shutdown or malfunction or during another period.
NR 465.45(2)(a)7.i.
i. A summary of the total duration of each deviation from an operating limit in Table 1 of this subchapter and each bypass of the add-on control device during the semiannual reporting period, and the total duration as a percent of the total source operating time during that semiannual reporting period.
NR 465.45(2)(a)7.j.
j. A breakdown of the total duration of the deviations from the operating limits in Table 1 of this subchapter and bypasses of the add-on control device during the semiannual reporting period into those that were due to startup, shutdown, control equipment problems, process problems, other known causes and other unknown causes.
NR 465.45(2)(a)7.k.
k. A summary of the total duration of CPMS downtime during the semiannual reporting period and the total duration of CPMS downtime as a percent of the total source operating time during that semiannual reporting period.
NR 465.45(2)(a)7.L.
L. A description of any changes in the CPMS, coating operation, emission capture system or add-on control device since the last semiannual reporting period.
NR 465.45(2)(a)7.m.
m. For each deviation from the work practice standards, a description of the deviation, the date and time period of the deviation and the actions you took to correct the deviation.
NR 465.45(2)(b)
(b) Performance test reports. If you use the emission rate with add-on controls option in
s. NR 465.43 (2) (c), you shall submit reports of performance test results for emission capture systems and add-on control devices no later than 60 days after completing the tests as specified in
s. NR 460.09 (4) (b).
NR 465.45(2)(c)
(c) Startup, shutdown, malfunction reports. If you used the emission rate with add-on controls option in
s. NR 465.43 (2) (c) and you had a startup, shutdown or malfunction during the semiannual reporting period, you shall submit the reports specified in
subds. 1. and
2.
NR 465.45(2)(c)1.
1. If your actions were consistent with your startup, shutdown and malfunction plan, you shall include the information specified in
s. NR 460.09 (4) in the semiannual compliance report required by
par. (a).
NR 465.45(2)(c)2.
2. If your actions were not consistent with your startup, shutdown and malfunction plan, you shall submit an immediate startup, shutdown and malfunction report as described in
subd. 2. a. and
b.
NR 465.45(2)(c)2.a.
a. You shall describe the actions taken during the event in a report delivered by facsimile, telephone or other means to the department within 2 working days after starting actions that are inconsistent with the plan.
NR 465.45(2)(c)2.b.
b. You shall submit a letter to the department within 7 working days after the end of the event, unless you have made alternative arrangements with the department as specified in
s. NR 460.09 (4) (e) 2. The letter shall contain the information specified in
s. NR 460.09 (4) (e) 2.
NR 465.45(3)
(3) What records must i keep? You shall collect and keep records of the data and information specified in
pars. (a) to
(k). Failure to collect and keep the following records is a deviation from the applicable standard:
NR 465.45(3)(a)
(a) A copy of each notification and report that you submitted to comply with this subchapter, and the documentation supporting each notification and report. If you are using the predominant activity alternative under
s. NR 465.43 (1) (c) 1., you shall keep records of the data and calculations used to determine the predominant activity. If you are using the facility-specific emission limit alternative under
s. NR 465.43 (1) (c) 2., you shall keep records of the data used to calculate the facility-specific emission limit for the initial compliance demonstration. You shall also keep records of any data used in each annual predominant activity determination and in the calculation of the facility-specific emission limit for each 12-month compliance period included in the semi-annual compliance reports.
NR 465.45(3)(b)
(b) A current copy of information provided by materials suppliers or manufacturers, such as manufacturer's formulation data, or test data used to determine the mass fraction of organic HAP and density for each coating, thinner, other additive and cleaning material, and the volume fraction of coating solids for each coating. If you conducted testing to determine mass fraction of organic HAP, density or volume fraction of coating solids, you shall keep a copy of the complete test report. If you used information provided to you by the manufacturer or supplier of the material that was based on testing, you shall keep the summary sheet of results provided to you by the manufacturer or supplier. You are not required to obtain the test report or other supporting documentation from the manufacturer or supplier.
