NR 465.38(9)(c)1.
1. For a thermal oxidizer, install a gas temperature monitor in the firebox of the thermal oxidizer or in the duct immediately downstream of the firebox before any substantial heat exchange occurs.
NR 465.38(9)(c)2.
2. For a catalytic oxidizer, install gas temperature monitors upstream or downstream or both of the catalyst bed as required in
sub. (8) (b).
NR 465.38(9)(c)3.
3. For all thermal oxidizers and catalytic oxidizers, you shall meet the requirements in
par. (a) and the requirements in
subd. 3. a. to
e. for each gas temperature monitoring device.
NR 465.38(9)(c)3.a.
a. Locate the temperature sensor in a position that provides a representative temperature.
NR 465.38(9)(c)3.b.
b. Use a temperature sensor with a measurement sensitivity of 5
°F or 1.0% of the temperature value, whichever is larger.
NR 465.38(9)(c)3.c.
c. Before using the sensor for the first time or when relocating or replacing the sensor, perform a validation check by comparing the sensor output to a calibrated temperature measurement device or by comparing the sensor output to a simulated temperature.
NR 465.38(9)(c)3.d.
d. Conduct an accuracy audit every quarter and after every deviation. Accuracy audit methods include comparisons of sensor output to redundant temperature sensors, to calibrated temperature measurement devices, or to temperature simulation devices.
NR 465.38(9)(c)3.e.
e. Conduct a visual inspection of each sensor every quarter if redundant temperature sensors are not used.
NR 465.38(9)(d)
(d) Regenerative carbon adsorbers. If you are using a regenerative carbon adsorber as an add-on control device, you shall monitor the total regeneration desorbing gas mass flow for each regeneration cycle, the carbon bed temperature after each regeneration and cooling cycle, and comply with
par. (a) 3. to
5. and
subds. 1. to
3.
NR 465.38(9)(d)1.
1. The regeneration desorbing gas mass flow monitor shall be an integrating device having a measurement sensitivity of plus or minus 10% capable of recording the total regeneration desorbing gas mass flow for each regeneration cycle.
NR 465.38(9)(d)2.
2. The carbon bed temperature monitor shall be capable of recording the temperature within 15 minutes of completing any carbon bed cooling cycle.
NR 465.38(9)(d)3.
3. For all regenerative carbon adsorbers, you shall meet the requirements in
par. (c) 3. a. to
e. for each temperature monitoring device.
NR 465.38(9)(e)
(e) Condensers. If you are using a condenser, you shall monitor the product side condenser outlet gas temperature and comply with
par. (a) and
subds. 1. and
2.
NR 465.38(9)(e)1.
1. The temperature monitor shall provide a gas temperature record at least once every 15 minutes.
NR 465.38(9)(e)2.
2. For all condensers, you shall meet the requirements in
par. (c) 3. for each temperature monitoring device.
NR 465.38(9)(f)
(f) Concentrators. If you are using a concentrator, such as a zeolite wheel or rotary carbon bed concentrator, you shall comply with the requirements in
subds. 1. and
2.
NR 465.38(9)(f)1.
1. You shall install a temperature monitor in the desorption gas stream. The temperature monitor shall meet the requirements in
pars. (a) and
(c) 3.
NR 465.38(9)(f)2.
2. You shall install a device to monitor pressure drop across the zeolite wheel or rotary carbon bed. The pressure monitoring device shall meet the requirements in
pars. (a) and
(g) 2.
NR 465.38(9)(g)
(g) Emission capture systems. The capture system monitoring system shall comply with the applicable requirements in
subds. 1. and
2.
NR 465.38(9)(g)1.a.
a. Locate a flow sensor in a position that provides a representative flow measurement in the duct from each capture device in the emission capture system to the add-on control device.
NR 465.38(9)(g)1.c.
c. Perform an initial sensor calibration in accordance with the manufacturer's requirements.
NR 465.38(9)(g)1.d.
d. Perform a validation check before initial use or upon relocation or replacement of a sensor. Validation checks include comparison of sensor values with electronic signal simulations or via relative accuracy testing.
NR 465.38(9)(g)1.e.
e. Conduct an accuracy audit every quarter and after every deviation. Accuracy audit methods include comparisons of sensor values with electronic signal simulations or via relative accuracy testing.
NR 465.38(9)(g)1.g.
g. Perform visual inspections of the sensor system quarterly if there is no redundant sensor.
NR 465.38(9)(g)2.
2. For each pressure drop measurement device, you shall comply with the requirements in
par. (a) and
subd. 2. a. to
g.
NR 465.38(9)(g)2.a.
a. Locate the pressure sensor in or close to a position that provides a representative measurement of the pressure drop across each opening you are monitoring.
NR 465.38(9)(g)2.b.
b. Use a pressure sensor with an accuracy of at least 0.5 inches of water column or 5% of the measured value, whichever is larger.
NR 465.38(9)(g)2.c.
c. Perform an initial calibration of the sensor according to the manufacturer's requirements.
NR 465.38(9)(g)2.d.
d. Conduct a validation check before initial operation or upon relocation or replacement of a sensor. Validation checks include comparison of sensor values to calibrated pressure measurement devices or to pressure simulation using calibrated pressure sources.
NR 465.38(9)(g)2.e.
e. Conduct accuracy audits every quarter and after every deviation. Accuracy audits include comparison of sensor values to calibrated pressure measurement devices or to pressure simulation using calibrated pressure sources.
NR 465.38(9)(g)2.f.
f. Perform monthly leak checks on pressure connections. A pressure of at least 1.0 inches of water column to the connection shall yield a stable sensor result for at least 15 seconds.
NR 465.38(9)(g)2.g.
g. Perform a visual inspection of the sensor at least monthly if there is no redundant sensor.
Table 1
Operating Limits if Using the Emission Rate With Add-On Controls Option in s. NR 465.33 (2) (c)
Table 2
Default Organic HAP Mass Fraction for Solvents and Solvent Blends
You may use the mass fraction values in the following table for solvent blends for which you do not have test data or manufacturer's formulation data and which match either the solvent blend name or the chemical abstract series (CAS) number. If a solvent blend matches both the name and CAS number for an entry, that entry's organic HAP mass fraction shall be used for that solvent blend. Otherwise, use the organic HAP mass fraction for the entry matching either the solvent blend name or CAS number, or use the organic HAP mass fraction from Table 3 of this subchapter if neither the name or CAS number match.
-
See PDF for table 
Table 3
Default Organic HAP Mass Fraction for Petroleum Solvent Groups a
You may use the mass fraction values in the following table for solvent blends for which you do not have test data or manufacturer's formulation data.
-
See PDF for table
a Use this table only if the solvent blend does not match any of the solvent blends in Table 2 by either solvent blend name or CAS number and you only know whether the blend is aliphatic or aromatic.
b Mineral Spirits 135, Mineral Spirits 150 EC, Naphtha, Mixed Hydrocarbon, Aliphatic Hydrocarbon, Aliphatic Naphtha, Naphthol Spirits, Petroleum Spirits, Petroleum Oil, Petroleum Naphtha, Solvent Naphtha, Solvent Blend.
c Medium-flash Naphtha, High-flash Naphtha, Aromatic Naphtha, Light Aromatic Naphtha, Light Aromatic Hydrocarbons, Aromatic Hydrocarbons, Light Aromatic Solvent.
NR 465.38 History
History: CR 05-040: cr. Register February 2006 No. 602, eff. 3-1-06. NR 465.41
NR 465.41
What this subchapter covers. NR 465.41(1)
(1)
What is the purpose of this subchapter? This subchapter establishes national emission standards for hazardous air pollutants (NESHAP) for miscellaneous metal parts and products surface coating facilities. This subchapter also establishes requirements to demonstrate initial and continuous compliance with the emission limits specified in
s. NR 465.43 (1).
NR 465.41 Note
Note: This subchapter is based on the federal regulations contained in
40 CFR part 63 Subpart MMMM, as last revised April 26, 2004.
NR 465.41(2)(a)(a) Miscellaneous metal parts and products include metal components of the following types of products as well as the products themselves: motor vehicle parts and accessories, bicycles and sporting goods, recreational vehicles, extruded aluminum structural components, railroad cars, heavy duty trucks, medical equipment, lawn and garden equipment, electronic equipment, magnet wire, steel drums, industrial machinery, metal pipes, and numerous other industrial, household and consumer products. Except as provided in
par. (c), the source category to which this subchapter applies is the surface coating of any miscellaneous metal parts or products, as described in
subd. 1., and it includes the sub-categories listed in
subds. 2. to
6.
NR 465.41(2)(a)1.
1. Surface coating is the application of coating to a substrate. When application of coating to a substrate occurs, then surface coating also includes associated activities, such as surface preparation, cleaning, mixing and storage. However, these activities do not comprise surface coating if they are not directly related to the application of the coating. Coating application with hand-held, non-refillable aerosol containers, touch-up markers, marking pens or the application of paper film or plastic film which may be pre-coated with an adhesive by the manufacturer are not coating operations for the purposes of this subchapter.
NR 465.41(2)(a)2.
2. The general use coating sub-category includes all surface coating operations that are not high performance, magnet wire, rubber-to-metal or extreme performance fluoropolymer coating operations.
NR 465.41(2)(a)3.
3. The high performance coating sub-category includes surface coating operations that are performed using coatings that meet the definition of high performance architectural coating or high temperature coating in
s. NR 465.42 (22).
NR 465.41(2)(a)4.
4. The magnet wire coating sub-category includes surface coating operations that are performed using coatings that meet the definition of magnet wire coatings in
s. NR 465.42 (26).
NR 465.41(2)(a)5.
5. The rubber-to-metal coatings sub-category includes surface coating operations that are performed using coatings that meet the definition of rubber-to-metal coatings in
s. NR 465.42 (39).
NR 465.41(2)(a)6.
6. The extreme performance fluoropolymer coatings sub-category includes surface coating operations that are performed using coatings that meet the definition of extreme performance fluoropolymer coatings in
s. NR 465.42 (18).
NR 465.41(2)(b)
(b) You are subject to this subchapter if you own or operate a new, reconstructed or existing affected source, as defined in
sub. (3), that uses 946 liters (250 gallons) per year, or more, of coatings that contain hazardous air pollutants (HAP) in the surface coating of miscellaneous metal parts and products defined in
par. (a); and that is a major source, is located at a major source or is part of a major source of emissions of HAP. A major source of HAP emissions is any stationary source or group of stationary sources located within a contiguous area and under common control that emits or has the potential to emit any single HAP at a rate of 9.07 megagrams (Mg) (10 tons) or more per year or any combination of HAP at a rate of 22.68 Mg (25 tons) or more per year. You do not need to include coatings that meet the definition of non-HAP coating contained in
s. NR 465.42 (31) in determining whether you use 946 liters (250 gallons) per year, or more, of coatings in the surface coating of miscellaneous metal parts and products.
NR 465.41(2)(c)
(c) This subchapter does not apply to surface coating or a coating operation that meets any of the criteria of
subds. 1. to
17.
NR 465.41(2)(c)1.
1. A coating operation conducted at a facility where the facility uses only coatings, thinners and other additives, and cleaning materials that contain no organic HAP, as determined according to
s. NR 465.46 (2) (a).
NR 465.41(2)(c)2.
2. Surface coating operations that occur at research or laboratory facilities, or are part of janitorial, building and facility maintenance operations, or that occur at hobby shops that are operated for noncommercial purposes.
NR 465.41(2)(c)3.
3. Coatings used in volumes of less than 189 liters (50 gallons) per year, provided that the total volume of coatings exempt under this paragraph does not exceed 946 liters (250 gallons) per year at the facility.
NR 465.41(2)(c)4.
4. The surface coating of metal parts and products performed on-site at installations owned or operated by the armed forces of the United States, including the Coast Guard and the National Guard of any state, or the National Aeronautics and Space Administration, or the surface coating of military munitions manufactured by or for the armed forces of the United States, including the Coast Guard and the National Guard of any state.
NR 465.41(2)(c)5.
5. Surface coating where plastic is extruded onto metal wire or cable or metal parts or products to form a coating.
NR 465.41(2)(c)6.
6. Surface coating of metal components of wood furniture that meet the applicability criteria for wood furniture manufacturing in subch.
I.
NR 465.41(2)(c)7.
7. Surface coating of metal components of large appliances that meet the applicability criteria for large appliance surface coating in subch.
III.
NR 465.41(2)(c)8.
8. Surface coating of metal components of metal furniture that meet the applicability criteria for metal furniture surface coating in
40 CFR part 63, Subpart RRRR.
NR 465.41(2)(c)9.
9. Surface coating of metal components of wood building products that meet the applicability criteria for wood building products surface coating in
40 CFR part 63, Subpart QQQQ.
NR 465.41(2)(c)10.
10. Surface coating of metal components of aerospace vehicles that meet the applicability criteria for aerospace manufacturing and rework in
40 CFR part 63, Subpart GG.
NR 465.41(2)(c)11.
11. Surface coating of metal parts intended for use in an aerospace vehicle or component using specialty coatings as defined in
40 CFR part 63, Subpart GG, Appendix A.
NR 465.41(2)(c)12.
12. Surface coating of metal components of ships that meet the applicability criteria for shipbuilding and ship repair in
40 CFR part 63, Subpart II.
NR 465.41(2)(c)13.
13. Surface coating of metal using a web coating process that meets the applicability criteria for paper and other web coating in
40 CFR part 63, Subpart JJJJ.
NR 465.41(2)(c)14.
14. Surface coating of metal using a coil coating process that meets the applicability criteria for metal coil coating in
40 CFR part 63, Subpart SSSS.
NR 465.41(2)(c)15.
15. Surface coating of boats or metal parts of boats, including the use of assembly adhesives, where the facility meets the applicability criteria for boat manufacturing facilities in
40 CFR part 63, Subpart VVVV, except where the surface coating of the boat is a metal coating operation performed on personal watercraft or parts of personal watercraft. This subchapter does apply to metal coating operations performed on personal watercraft and parts of personal watercraft.
NR 465.41(2)(c)16.
16. Surface coating of assembled on-road vehicles that meet the applicability criteria for the assembled on-road vehicle sub-category in plastic parts and products surface coating in subch.
IV.
NR 465.41(2)(c)17.
17. Surface coating of metal components of automobiles and light-duty trucks that meets the applicability criteria in
40 CFR 63.3082(b) for the surface coating of automobiles and light-duty trucks NESHAP in
40 CFR part 63, Subpart IIII, at a facility that meets the applicability criteria in
40 CFR 63.3081(b).
NR 465.41(2)(d)
(d) If your facility meets the applicability criteria in
40 CFR 63.3081(b) of the surface coating of automobiles and light-duty trucks NESHAP in
40 CFR part 63, Subpart IIII, and you perform surface coating of metal parts or products that meets both the applicability criteria in
40 CFR 63.3082(c) and the applicability criteria of this subchapter, then, for the surface coating of any or all of your metal parts or products that meets the applicability criteria in
40 CFR 63.3082(c), you may choose to comply with the requirements of
40 CFR part 63, Subpart IIII, in lieu of complying with the requirements in this subchapter. Surface coating operations on metal parts or products not intended for use in automobiles or light-duty trucks, such as parts for motorcycles or lawn mowers, cannot be made part of your affected source under
40 CFR part 63, Subpart IIII.
NR 465.41(2)(e)
(e) If you own or operate an affected source that meets the applicability criteria of this subchapter and at the same facility you also perform surface coating that meets the applicability criteria of any other final surface coating NESHAP in
40 CFR part 63 or this chapter, you may choose to comply as specified in
subd. 1.,
2. or
3.
NR 465.41(2)(e)1.
1. You may have each surface coating operation that meets the applicability criteria of a separate NESHAP comply with that NESHAP separately.
NR 465.41(2)(e)2.
2. You may comply with the emission limit representing the predominant surface coating activity at your facility, as determined according to
subd. 2. a. and
b. However, you may not establish high performance, rubber-to-metal or extreme performance fluoropolymer coating operations as the predominant activity. You may not consider any surface coating activity that is subject to the surface coating of automobiles and light-duty trucks NESHAP in
40 CFR part 63, Subpart IIII, in determining the predominant surface coating activity at your facility.
NR 465.41(2)(e)2.a.
a. If a surface coating operation accounts for 90% or more of the surface coating activity at your facility, which is the predominant activity, then compliance with the emission limits of the predominant activity for all surface coating operations, as provided in
s. NR 465.43 (1) (c) 1., constitutes compliance with these and other applicable surface coating NESHAP. In determining predominant activity, you shall include coating activities that meet the applicability criteria of other surface coating NESHAP and constitute more than one percent of total coating activities at your facility. Coating activities that meet the applicability criteria of other surface coating NESHAP but comprise less than one percent of coating activities need not be included in the determination of predominant activity but shall be included in the compliance calculation.
NR 465.41(2)(e)2.b.
b. You shall use liters (gallons) of solids used as a measure of relative surface coating activity over a representative period of operation. You may estimate the relative volume of coating solids used from parameters other than coating consumption and volume solids content, such as design specifications for the parts or products coated and the number of items produced. The determination of predominant activity shall accurately reflect current and projected coating operations and shall be verifiable through appropriate documentation. The use of parameters other than coating consumption and volume solids content shall be approved by the administrator. You may use data for any reasonable time period of at least one year in determining the relative amount of coating activity, as long as they represent the way the source will continue to operate in the future and are approved by the administrator. You shall determine the predominant activity at your facility and submit the results of that determination with the initial notification required by
s. NR 465.45 (1) (b). You shall also determine predominant activity annually and include the determination in the next semi-annual compliance report required by
s. NR 465.45 (2) (a).
NR 465.41(2)(e)3.
3. You may comply with a facility-specific emission limit, as provided in
s. NR 465.43 (1) (c) 2., calculated from the relative amount of coating activity that is subject to each emission limit. If you elect to comply using the facility-specific emission limit alternative, then compliance with the facility-specific emission limit and the emission limits specified in
s. NR 465.43 (1) (a) and
(b) for all surface coating operations constitutes compliance with this and other applicable surface coating NESHAP. In calculating a facility-specific emission limit, you shall include coating activities that meet the applicability criteria of other surface coating NESHAP and constitute more than one percent of total coating activities at your facility. You may not consider any surface coating activity that is subject to the surface coating of automobiles and light-duty trucks NESHAP in
40 CFR part 63, Subpart IIII in determining a facility-specific emission limit for your facility. Coating activities that meet the applicability criteria of other surface coating NESHAP but comprise less than one percent of total coating activities need not be included in the calculation of the facility-specific emission limit but shall be included in the compliance calculations.
NR 465.41(3)
(3) What parts of my plant does this subchapter cover? NR 465.41(3)(a)(a) This subchapter applies to each new, reconstructed and existing affected source within each of the 5 sub-categories listed in
sub. (2) (a).
NR 465.41(3)(b)
(b) The affected source is the collection of all of the items listed in
subds. 1. to
4. that are used for surface coating of miscellaneous metal parts and products within each sub-category.
