NR 465.36 History
History: CR 05-040: cr. Register February 2006 No. 602, eff. 3-1-06. NR 465.37
NR 465.37
Compliance requirements for the emission rate without add-on controls option. NR 465.37(1)
(1)
By what date must i conduct the initial compliance demonstration? You shall complete the initial compliance demonstration for the initial compliance period according to the requirements of
sub. (2). The initial compliance period begins on the applicable compliance date specified in
s. NR 465.31 (4) and ends on the last day of the 12th month following the compliance date. If the compliance date occurs on any day other than the first day of a month, then the initial compliance period extends through the end of that month plus the next 12 months. You shall determine the mass of organic HAP emissions and mass of coating solids used each month and then calculate an organic HAP emission rate at the end of the initial compliance period. The initial compliance demonstration includes the calculations according to
sub. (2) and supporting documentation showing that during the initial compliance period the organic HAP emission rate was equal to or less than the applicable emission limit in
s. NR 465.33 (1).
NR 465.37(2)
(2) how do i demonstrate initial compliance with the emission limits? You may use the emission rate without add-on controls option for any individual coating operation, for any group of coating operations in the affected source, or for all the coating operations in the affected source. You shall use either the compliant material option in
s. NR 465.33 (2) (a) or the emission rate with add-on controls option in
s. NR 465.33 (2) (c) for any coating operation in the affected source for which you do not use the emission rate without add-on controls option. To demonstrate initial compliance using the emission rate without add-on controls option, the coating operation or group of coating operations shall meet the applicable emission limit in
s. NR 465.33 (1), but is not required to meet the operating limits or work practice standards in
s. NR 465.33 (3) and
(4). You shall conduct a separate initial compliance demonstration for each general use, TPO, automotive lamp and assembled on-road vehicle coating operation, unless you are demonstrating compliance with a predominant activity or facility-specific emission limit as provided in
s. NR 465.33 (1) (c). If you are demonstrating compliance with a predominant activity or facility-specific emission limit, you shall demonstrate that all coating operations included in the predominant activity determination or calculation of the facility-specific emission limit comply with that limit. You shall meet all the requirements of this subsection. When calculating the organic HAP emission rate according to this subsection, do not include any coatings, thinners or other additives, or cleaning materials used on coating operations for which you use the compliant material option in
s. NR 465.33 (2) (a) or the emission rate with add-on controls option in
s. NR 465.33 (2) (c). You do not need to redetermine the mass of organic HAP in coatings, thinners or other additives, or cleaning materials that have been reclaimed on-site, or reclaimed off-site if you have documentation showing that you received back the exact same materials that were sent off-site, and reused in the coating operation or operations for which you use the emission rate without add-on controls option. If you use coatings, thinners or other additives, or cleaning materials that have been reclaimed on-site, the amount of each used in a month may be reduced by the amount of each that is reclaimed. That is, the amount used may be calculated as the amount consumed to account for materials that are reclaimed.
NR 465.37(2)(a)
(a) Determine the mass fraction of organic HAP for each material. Determine the mass fraction of organic HAP for each coating, thinner and other additive, and cleaning material used during each month according to the requirements in
s. NR 465.36 (2) (a).
NR 465.37(2)(b)
(b) Determine the mass fraction of coating solids. Determine the mass fraction of coating solids, kg (lb) of coating solids per kg (lb) of coating, for each coating used during each month according to the requirements in
s. NR 465.36 (2) (b).
NR 465.37(2)(c)
(c) Determine the density of each material. Determine the density of each liquid coating, thinner, other additive and cleaning material used during each month from test results using ASTM D1475-98(2003), “Standard Test Method for Density of Liquid Coatings, Inks, and Related Products", incorporated by reference in
s. NR 484.10 (22), information from the supplier or manufacturer of the material, or reference sources providing density or specific gravity data for pure materials. If there is disagreement between ASTM D1475-98 (2003) and other information sources, the test results will take precedence unless, after consultation, you demonstrate to the satisfaction of the department that the formulation data are correct. If you purchase materials or monitor consumption by weight instead of volume, you do not need to determine material density. Instead, you may use the material weight in place of the combined terms for density and volume in Equations 1A, 1B, 1C and 2 of this subsection.
NR 465.37(2)(d)
(d) Determine the volume of each material used. Determine the volume, in liters or gallons, of each coating, thinner and other additive, and cleaning material used during each month by measurement or usage records. If you purchase materials or monitor consumption by weight instead of volume, you do not need to determine the volume of each material used. Instead, you may use the material weight in place of the combined terms for density and volume in Equations 1A, 1B, 1C and 2 of this subsection.
NR 465.37(2)(e)1.1. The mass of organic HAP emissions is the combined mass of organic HAP contained in all coatings, thinners and other additives, and cleaning materials used during each month minus the organic HAP in certain waste materials. Calculate the mass of organic HAP emissions using the following equations and the procedures in
subd. 2. if applicable:
(Equation 1)
where:
He is the total mass of organic HAP emissions during the month, kg (lb)
A is the total mass of organic HAP in the coatings used during the month, kg (lb), as calculated in Equation 1A of this subsection
B is the total mass of organic HAP in the thinners and other additives used during the month, kg (lb), as calculated in Equation 1B of this subsection
C is the total mass of organic HAP in the cleaning materials used during the month, kg (lb), as calculated in Equation 1C of this subsection
Rw is the total mass of organic HAP in waste materials sent or designated for shipment to a hazardous waste TSDF for treatment or disposal during the month, kg (lb), determined according to subd. 2. You may assign a value of zero to Rw if you do not wish to use this allowance.
(Equation 1A)
where:
A is the total mass of organic HAP in the coatings used during the month, kg (lb)
Volc,i is the total volume of coating, i, used during the month, liters (gallons)
Dc,i is the density of coating, i, kg (lb) of coating per liter (gallon) of coating
W
c,i is the mass fraction of organic HAP in coating, i, kg (lb) of organic HAP per kg (lb) of coating. For reactive adhesives, use the mass fraction of organic HAP that is emitted as determined using the method in
40 CFR part 63, Subpart PPPP, Appendix A, incorporated by reference in
s. NR 484.04 (24r).
m is the number of different coatings used during the month
(Equation 1B)
where:
B is the total mass of organic HAP in the thinners and other additives used during the month, kg (lb)
Volt,j is the total volume of thinner or other additive, j, used during the month, liters (gallons)
Dt,j is the density of thinner or other additive, j, kg per liter (lb per gallon)
W
t,j is the mass fraction of organic HAP in thinner or other additive, j, kg (lb) of organic HAP per kg (lb) of thinner or other additive. For reactive adhesives, use the mass fraction of organic HAP that is emitted as determined using the method in
40 CFR part 63, Subpart PPPP, Appendix A, incorporated by reference in
s. NR 484.04 (24r).
n = is the number of different thinners and other additives used during the month
(Equation 1C)
where:
C is the total mass of organic HAP in the cleaning materials used during the month, kg (lb)
Vols,k is the total volume of cleaning material, k, used during the month, liters (gallons)
Ds,k is the density of cleaning material, k, kg per liter (lb per gallon)
Ws,k is the mass fraction of organic HAP in cleaning material, k, kg (lb) of organic HAP per kg (lb) of material
p is the number of different cleaning materials used during the month
NR 465.37(2)(e)2.
2. If you choose to account for the mass of organic HAP contained in waste materials sent or designated for shipment to a hazardous waste TSDF in Equation 1 of this subsection, then you shall determine the mass according to
subd. 2. a. to
d.
NR 465.37(2)(e)2.a.
a. You may only include waste materials in the determination that are generated by coating operations in the affected source for which you use Equation 1 of this subsection and that will be treated or disposed of by a facility that is regulated as a TSDF under
40 CFR part 262,
264,
265 or
266. The TSDF may be either off-site or on-site. You may not include organic HAP contained in wastewater.
NR 465.37(2)(e)2.b.
b. You shall determine either the amount of the waste materials sent to a TSDF during the month or the amount collected and stored during the month and designated for future transport to a TSDF. Do not include in your determination any waste materials sent to a TSDF during a month if you have already included them in the amount collected and stored during that month or a previous month.
NR 465.37(2)(e)2.c.
c. Determine the total mass of organic HAP contained in the waste materials specified in
subd. 2. b.
NR 465.37(2)(e)2.d.
d. You shall document the methodology you use to determine the amount of waste materials and the total mass of organic HAP they contain, as required in
s. NR 465.35 (3) (g). If waste manifests include this information, they may be used as part of the documentation of the amount of waste materials and mass of organic HAP contained in them.
NR 465.37(2)(f)
(f) Calculate the total mass of coating solids used. Determine the total mass of coating solids used, which is the combined mass of coating solids for all the coatings used during each month, using the following equation:
(Equation 2)
where:
Mst is the total mass of coating solids used during the month, kg (lb)
Volc,i is the total volume of coating, i, used during the month, liters (gallons)
Dc,i is the density of coating, i, kg per liter (lb per gallon) of coating, determined according to par. (2)(c)
M
s,i is the mass fraction of coating solids for coating, i, kg (lb) of solids per kg (lb) of coating, determined according to
s. NR 465.36 (2) (b)
m is the number of coatings used during the month
NR 465.37(2)(g)
(g) Calculate the organic HAP emission rate. Calculate the organic HAP emission rate for the compliance period using the following equation:
(Equation 3)
where:
Hyr is the average organic HAP emission rate for the compliance period, kg (lb) of organic HAP emitted per kg (lb) of coating solids used
He is the total mass of organic HAP emissions from all materials used during month y, kg (lb), as calculated by Equation 1 of this subsection
Mst is the total mass of coating solids used during month y, kg (lb), as calculated by Equation 2 of this subsection
y is the number of the month in the compliance period
n is the number of full or partial months in the compliance period. For the initial compliance period, n equals 12 if the compliance date falls on the first day of a month; otherwise n equals 13. For all following compliance periods, n equals 12.
NR 465.37(2)(h)
(h) Compliance demonstration. The organic HAP emission rate for the initial compliance period calculated using Equation 3 of this subsection shall be less than or equal to the applicable emission limit for each subcategory in
s. NR 465.33 (1) or the predominant activity or facility-specific emission limit allowed in
s. NR 465.33 (1) (c). You shall keep all records as required by
s. NR 465.35 (3) and
(4). As part of the notification of compliance status required by
s. NR 465.35 (1), you shall identify the coating operations for which you used the emission rate without add-on controls option and submit a statement that the coating operations were in compliance with the emission limits specified in
s. NR 465.33 (1) during the initial compliance period because the organic HAP emission rate was less than or equal to the applicable emission limit in
s. NR 465.33 (1), determined according to the procedures in this subsection.
NR 465.37(3)
(3) How do i demonstrate continuous compliance with the emission limits? NR 465.37(3)(a)(a) To demonstrate continuous compliance, the organic HAP emission rate for each compliance period, determined according to
sub. (2) (a) to
(g), shall be less than or equal to the applicable emission limit in
s. NR 465.33 (1). A compliance period consists of 12 months. Each month after the end of the initial compliance period described in
sub. (1) is the end of a compliance period consisting of that month and the preceding 11 months. You shall perform the calculations in
sub. (2) (a) to
(g) on a monthly basis using data from the previous 12 months of operation. If you are complying with a facility-specific emission limit under
s. NR 465.33 (1) (c) 2., you shall also perform the calculation using Equation 1 in
s. NR 465.33 (1) (c) 2. on a monthly basis using the data from the previous 12 months of operation.
NR 465.37(3)(b)
(b) If the organic HAP emission rate for any 12-month compliance period exceeded the applicable emission limit in
s. NR 465.33 (1), this is a deviation from the emission limit for that compliance period and shall be reported as specified in
s. NR 465.35 (1) (c) 6. and
(2) (a) 6.
NR 465.37(3)(c)
(c) As part of each semiannual compliance report required by
s. NR 465.35 (2), you shall identify the coating operations for which you used the emission rate without add-on controls option. If there were no deviations from the emission limits specified in
s. NR 465.33 (1), you shall submit a statement that the coating operations were in compliance with the emission limits during the reporting period because the organic HAP emission rate for each compliance period was less than or equal to the applicable emission limit in
s. NR 465.33 (1), determined according to
sub. (2) (a) to
(g).
NR 465.37 History
History: CR 05-040: cr. Register February 2006 No. 602, eff. 3-1-06. NR 465.38
NR 465.38
Compliance requirements for the emission rate with add-on controls option. NR 465.38(1)
(1)
By what date must i conduct performance tests and other initial compliance demonstrations? NR 465.38(1)(a)(a) For a new or reconstructed affected source, you shall meet the requirements of
subds. 1. to
4.
NR 465.38(1)(a)1.
1. All emission capture systems, add-on control devices, and CPMS shall be installed and operating no later than the applicable compliance date specified in
s. NR 465.31 (4). Except for solvent recovery systems for which you conduct liquid-liquid material balances according to
sub. (2) (j), you shall conduct a performance test of each capture system and add-on control device according to
subs. (5),
(6) and
(7) and establish the operating limits required by
s. NR 465.33 (3) no later than 180 days after the applicable compliance date specified in
s. NR 465.31 (4). For a solvent recovery system for which you conduct liquid-liquid material balances according to
sub. (2) (j), you shall initiate the first material balance no later than the applicable compliance date specified in
s. NR 465.31 (4).
NR 465.38(1)(a)3.
3. You shall complete the initial compliance demonstration for the initial compliance period according to the requirements of
sub. (2). The initial compliance period begins on the applicable compliance date specified in
s. NR 465.31 (4) and ends on the last day of the 12th month following the compliance date. If the compliance date occurs on any day other than the first day of a month, then the initial compliance period extends through the end of that month plus the next 12 months. You shall determine the mass of organic HAP emissions and mass of coatings solids used each month and then calculate an organic HAP emission rate at the end of the initial compliance period. The initial compliance demonstration includes the results of emission capture system and add-on control device performance tests conducted according to
subs. (5),
(6) and
(7); results of liquid-liquid material balances conducted according to
sub. (2) (j); calculations according to
sub. (2) and supporting documentation showing that during the initial compliance period the organic HAP emission rate was equal to or less than the applicable emission limit in
s. NR 465.33 (1); the operating limits established during the performance tests and the results of the continuous parameter monitoring required by
sub. (9); and documentation of whether you developed and implemented the work practice plan required by
s. NR 465.33 (4).
NR 465.38(1)(a)4.
4. You do not need to comply with the operating limits for the emission capture system and add-on control device required by
s. NR 465.33 (3) until after you have completed the performance tests specified in
subd. 1. Instead, you shall maintain a log detailing the operation and maintenance of the emission capture system, add-on control device, and continuous parameter monitors during the period between the compliance date and the performance test. You shall begin complying with the operating limits for your affected source on the date you complete the performance tests specified in
subd. 1. The requirements in this subdivision do not apply to solvent recovery systems for which you conduct liquid-liquid material balances according to the requirements in
sub. (2) (j).
NR 465.38(1)(b)
(b) For an existing affected source, you shall meet the requirements of
subds. 1. to
3.
NR 465.38(1)(b)1.
1. All emission capture systems, add-on control devices and CPMS shall be installed and operating no later than the applicable compliance date specified in
s. NR 465.31 (4). Except for solvent recovery systems for which you conduct liquid-liquid material balances according to
sub. (2) (j), you shall conduct a performance test of each capture system and add-on control device according to the procedures in
subs. (5),
(6) and
(7) and establish the operating limits required by
s. NR 465.33 (3) no later than the compliance date specified in
s. NR 465.31 (4). For a solvent recovery system for which you conduct liquid-liquid material balances according to
sub. (2) (j), you shall initiate the first material balance no later than the compliance date specified in
s. NR 465.31 (4).
NR 465.38(1)(b)3.
3. You shall complete the initial compliance demonstration for the initial compliance period according to the requirements of
sub. (2). The initial compliance period begins on the applicable compliance date specified in
s. NR 465.31 (4) and ends on the last day of the 12th month following the compliance date. If the compliance date occurs on any day other than the first day of a month, then the initial compliance period extends through the end of that month plus the next 12 months. You shall determine the mass of organic HAP emissions and mass of coatings solids used each month and then calculate an organic HAP emission rate at the end of the initial compliance period. The initial compliance demonstration includes the results of emission capture system and add-on control device performance tests conducted according to
subs. (5),
(6) and
(7); results of liquid-liquid material balances conducted according to
sub. (2) (j); calculations according to
sub. (2) and supporting documentation showing that during the initial compliance period the organic HAP emission rate was equal to or less than the applicable emission limit in
s. NR 465.33 (1); the operating limits established during the performance tests and the results of the continuous parameter monitoring required by
sub. (9); and documentation of whether you developed and implemented the work practice plan required by
s. NR 465.33 (4).
NR 465.38(1)(c)
(c) You are not required to conduct an initial performance test to determine capture efficiency or destruction efficiency of a capture system or control device if you receive approval to use the results of a performance test that has been previously conducted on that capture system or control device. Any previous tests shall meet the conditions described in
subds. 1. to
3.
NR 465.38(1)(c)1.
1. The previous test shall have been conducted using the methods and conditions specified in this subchapter.
NR 465.38(1)(c)2.
2. Either no process or equipment changes shall have been made since the previous test was performed, or the owner or operator shall be able to demonstrate that the results of the performance test, with or without adjustments, reliably demonstrate compliance despite process or equipment changes.
NR 465.38(1)(c)3.
3. Either the required operating parameters were established in the previous test or sufficient data were collected in the previous test to establish the required operating parameters.
NR 465.38(2)(a)(a) General. You may use the emission rate with add-on controls option for any coating operation, for any group of coating operations in the affected source, or for all of the coating operations in the affected source. You may include both controlled and uncontrolled coating operations in a group for which you use this option. You shall use either the compliant material option in
s. NR 465.33 (2) (a) or the emission rate without add-on controls option in
s. NR 465.33 (2) (b) for any coating operation in the affected source for which you do not use the emission rate with add-on controls option. To demonstrate initial compliance, the coating operations for which you use the emission rate with add-on controls option shall meet the applicable emission limits in
s. NR 465.33 (1),
(3) and
(4). You shall conduct a separate initial compliance demonstration for each general use, thermoplastic olefin, automotive lamp and assembled on-road vehicle coating operation, unless you are demonstrating compliance with a predominant activity or facility-specific emission limit as provided in
s. NR 465.33 (1) (c). If you are demonstrating compliance with a predominant activity or facility-specific emission limit, you shall demonstrate that all coating operations included in the predominant activity determination or calculation of the facility-specific emission limit comply with that limit. You shall meet all the requirements of this subsection. When calculating the organic HAP emission rate according to this subsection, do not include any coatings, thinners or other additives, or cleaning materials used on coating operations for which you use the compliant material option or the emission rate without add-on controls option. You do not need to re-determine the mass of organic HAP in coatings, thinners or other additives, or cleaning materials that have been reclaimed onsite, or reclaimed off-site if you have documentation showing that you received back the exact same materials that were sent off-site, and reused in the coatings operations for which you use the emission rate with add-on controls option. If you use coatings, thinners or other additives, or cleaning materials that have been reclaimed on-site, the amount of each used in a month may be reduced by the amount of each that is reclaimed. That is, the amount used may be calculated as the amount consumed to account for materials that are reclaimed.
