W1 is the weight of reactive flux gas injected
F2 is the fraction of solid reactive chloride flux that is chlorine
NR 463.163 Note
Note: For example, F2 is equal to 0.75 for magnesium chloride
W2 is the weight of solid reactive flux
NR 463.163(15)(d)
(d) Divide the weight of total chlorine usage (W
t)
for the 3 test runs by the recorded measurement of the total weight of feed for the 3 test runs.
NR 463.163(15)(e)
(e) If a solid reactive flux other than magnesium chloride is used, the owner or operator shall derive the appropriate proportion factor subject to approval by the department.
NR 463.163(16)
(16) Lime injection. The owner or operator of an affected source or emission unit using a lime-injected fabric filter system shall use the following procedures during the HCl and D&F tests to establish an operating parameter value for the feeder setting for each operating cycle or time period used in the performance test:
NR 463.163(16)(a)
(a) For continuous lime injection systems, ensure that lime in the feed hopper or silo is free-flowing at all times.
NR 463.163(16)(b)
(b) Record the feeder setting for the 3 test runs. If the feed rate setting varies during the runs, determine and record the average feed rate from the 3 runs.
NR 463.163(17)
(17) Bag leak detection system. The owner or operator of an affected source or emission unit using a bag leak detection system shall submit the information described in
s. NR 463.17 (2) (f) as part of the notification of compliance status report to document conformance with the specifications and requirements in
s. NR 463.15 (6).
NR 463.163(18)
(18) Labeling. The owner or operator of each scrap dryer, delacquering kiln or decoating kiln, group 1 furnace, group 2 furnace and in-line fluxer shall submit the information described in
s. NR 463.17 (2) (c) as part of the notification of compliance status report to document conformance with the operational standard in
s. NR 463.14 (2).
NR 463.163(19)
(19) Capture and collection system. The owner or operator of a new or existing affected source or emission unit with an add-on control device shall submit the information described in
s. NR 463.17 (2) (b) as part of the notification of compliance status report to document conformance with the operational standard in
s. NR 463.14 (3).
NR 463.163 History
History: CR 04-023: cr.
Register December 2008 No. 636, eff. 1-1-09.
NR 463.166
NR 463.166 Equations for determining compliance. NR 463.166(1)(1)
THC emission limit. The owner or operator of an emission unit subject to a THC emission limit shall use Equation 6 to determine compliance with the THC emission limit in
s. NR 463.13:
where:
E is the emission rate of measured pollutant, kg/Mg (lb/ton) of feed
C is the measured volume fraction of pollutant, ppmv
MW is the molecular weight of measured pollutant, g/g-mole (lb/lb-mole): THC, as propane, has a molecular weight of 44.11
Q is the volumetric flow rate of exhaust gases, dscm/hr (dscf/hr)
K1 is the conversion factor, 1 kg/1,000 g (1 lb/lb)
K2 is the conversion factor, 1,000 L/m3 (1 ft3/ft3)
Mv is the molar volume, 24.45 L/g-mole (385.3 ft
3/lb-mole)
P is the production rate, Mg/hr (ton/hr)
NR 463.166(2)(a)(a) The owner or operator of an emission unit subject to a PM or HCl emission limit shall use Equation 7 to determine compliance with the PM or HCl emission limit in
s. NR 463.13:
where:
E is the emission rate of PM or HCl, kg/Mg (lb/ton) of feed
C is the concentration of PM or HCl, g/dscm (gr/dscf)
Q is the volumetric flow rate of exhaust gases, dscm/hr (dscf/hr)
K1 is the conversion factor, 1 kg/1,000 g (1 lb/7,000 gr)
P is the production rate, Mg/hr (ton/hr)
NR 463.166(2)(b)
(b) The owner or operator of an emission unit subject to a D&F emission limit shall use Equation 7A to determine compliance with the emission limit in
s. NR 463.13:
where:
E is the emission rate of D&F, mg/Mg (gr/ton) of feed;
C is the concentration of D&F, mg/dscm (gr/dscf);
Q is the volumetric flow rate of exhaust gases, dscm/hr (dscf/hr); and
P is the production rate, Mg/hr (ton/hr).
NR 463.166(3)
(3) HCL percent reduction standard. The owner or operator of an emission unit subject to the HCl percent reduction standard shall use Equation 8 to determine compliance with the HCl percent reduction standard in
s. NR 463.13:
where:
%R is the percent reduction of the control device
Li is the inlet loading of pollutant, kg/Mg (lb/ton)
Lo is the outlet loading of pollutant, kg/Mg (lb/ton)
NR 463.166(4)
(4) Conversion of D&F measurements to TEQ units. To convert D&F measurements to TEQ units, the owner or operator shall use the procedures and equations in Interim Procedures for Estimating Risks Associated with Exposures to Mixtures of Chlorinated Dibenzo-p-Dioxins and -Dibenzofurans (CDDs and CDFs) and 1989 Update (EPA-625/3-89-016), incorporated by reference in
s. NR 484.05 (12).
NR 463.166(5)
(5) Secondary aluminum processing unit. The owner or operator of a secondary aluminum processing unit shall use the procedures in
pars. (a) to
(c) or the procedure in
par. (d) to determine compliance with emission limits in
s. NR 463.13 for a secondary aluminum processing unit.
NR 463.166(5)(a)
(a) Use Equation 9 to compute the mass-weighted PM emissions for a secondary aluminum processing unit. Compliance is achieved if the mass-weighted emissions for the secondary aluminum processing unit (E
cPM) is less than or equal to the emission limit for the secondary aluminum processing unit (L
cPM calculated using Equation 1 in
s. NR 463.13 (11)).
where:
-
See PDF for diagram 
is the mass-weighted PM emissions for the secondary aluminum processing unit
-
See PDF for diagram is the average feed rate for individual emission unit i during the operating cycle or performance test period
n is the number of emission units in the secondary aluminum processing unit
NR 463.166(5)(b)
(b) Use Equation 10 to compute the aluminum mass-weighted HCl emissions for the secondary aluminum processing unit. Compliance is achieved if the mass-weighted emissions for the secondary aluminum processing unit (E
cHCl)
is less than or equal to the emission limit for the secondary aluminum processing unit (L
cHCl) calculated using Equation 2 in
s. NR 463.13 (11).
where:
-
See PDF for diagram is the mass-weighted HCl emissions for the secondary aluminum processing unit
NR 463.166(5)(c)
(c) Use Equation 11 to compute the aluminum mass-weighted D&F emissions for the secondary aluminum processing unit. Compliance is achieved if the mass-weighted emissions for the secondary aluminum processing unit is less than or equal to the emission limit for the secondary aluminum processing unit. The emission limit for the secondary aluminum processing unit (L
cD&F) is calculated using Equation 3 in
s. NR 463.13 (11).
where:
-
See PDF for diagram is the mass-weighted D&F emissions for the secondary aluminum processing unit
NR 463.166(5)(d)
(d) As an alternative to using the equations in
pars. (a) to
(c), the owner or operator may demonstrate compliance for a secondary aluminum processing unit by demonstrating that each existing group 1 furnace is in compliance with the emission limits for a new group 1 furnace in
s. NR 463.13 (9) and that each existing in-line fluxer is in compliance with the emission limits for a new in-line fluxer in
s. NR 463.13 (10).
NR 463.166 History
History: CR 04-023: cr.
Register December 2008 No. 636, eff. 1-1-09.
NR 463.17(1)
(1)
Initial notifications. The owner or operator shall submit initial notifications to the department as described in
pars. (a) to
(g).
NR 463.17(1)(a)
(a) As required by
s. NR 460.08 (2) (a), the owner or operator shall provide notification for an area source that subsequently increases its emissions such that the source is a major source subject to the standard.
NR 463.17(1)(b)
(b) The owner or operator of a new or reconstructed affected source, or a source that has been reconstructed such that it is an affected source, that has an initial startup after September 24, 2002 and for which an application for approval of construction or reconstruction is not required under
ch. NR 406, shall provide notification that the source is subject to the standard.
NR 463.17(1)(c)
(c) As required by
s. NR 460.08 (2) (d), the owner or operator of a new or reconstructed major affected source that has an initial startup after September 24, 2002 and for which an application for approval of construction or reconstruction is required by
ch. NR 406 shall provide all the following notifications:
NR 463.17(1)(c)1.
1. Intention to construct a new major affected source, reconstruct a major source or reconstruct a major source such that the source becomes a major affected source.
NR 463.17(1)(c)2.
2. Date when construction or reconstruction was commenced, submitted simultaneously with the application for approval of construction or reconstruction if construction or reconstruction was commenced before September 24, 2002, or no later than 30 days after the date construction or reconstruction commenced if construction or reconstruction commenced after September 24, 2002.
NR 463.17(1)(d)
(d) As required by
s. NR 460.08 (2) (d), after September 24, 2002, an owner or operator who intends to construct a new affected source or reconstruct an affected source subject to this subchapter, or reconstruct a source such that it becomes an affected source subject to this subchapter, shall provide notification of the intended construction or reconstruction. The notification shall include all the information required for an application for approval of construction or reconstruction as required by
ch. NR 406. For major sources, the application for approval of construction or reconstruction may be used to fulfill these requirements. The application shall be submitted according to one of the following, as applicable:
NR 463.17(1)(d)1.
1. The application shall be submitted as soon as practicable before the construction or reconstruction is planned to commence, but no sooner than September 24, 2002, if the construction or reconstruction commences after September 24, 2002.
NR 463.17(1)(d)2.
2. The application shall be submitted as soon as practicable before startup but no later than 90 days after September 24, 2002 if the construction or reconstruction had commenced and initial startup had not occurred before September 24, 2002.
NR 463.17(1)(e)
(e) As required by
s. NR 460.08 (4), the owner or operator shall provide notification of any special compliance obligations for a new source.
NR 463.17(1)(f)
(f) As required by
s. NR 460.08 (5) and
(6), the owner or operator shall provide notification of the anticipated date for conducting performance tests and visible emission observations. The owner or operator shall notify the department of the intent to conduct a performance test at least 60 days before the performance test is scheduled; notification of opacity or visible emission observations for a performance test shall be provided at least 30 days before the observations are scheduled to take place.
NR 463.17(1)(g)
(g) As required by
s. NR 460.08 (7), the owner or operator shall provide additional notifications for sources with continuous emission monitoring systems or continuous opacity monitoring systems.
NR 463.17(2)
(2) Notification of compliance status report. Each owner or operator of an existing affected source shall submit a notification of compliance status report within 60 days after the compliance date established by
s. NR 463.115 (1). Each owner or operator of a new affected source shall submit a notification of compliance status report within 90 days after conducting the initial performance test required by
s. NR 463.16 (2), or within 90 days after the compliance date established by
s. NR 463.115 (2) if no initial performance test is required. The notification shall be signed by the responsible official who shall certify its accuracy. A notification of compliance status report shall include the information specified in
pars. (a) to
(j). The required information may be submitted in an operation permit application, in an amendment to an operation permit application, in a separate submittal, or in any combination. If an owner or operator submits the information specified in this section at different times or in different submittals, later submittals may refer to earlier submittals instead of duplicating and resubmitting the information previously submitted. A notification of compliance status report shall include:
NR 463.17(2)(a)
(a) All information required in
s. NR 460.08 (8). The owner or operator shall provide a complete performance test report for each affected source and emission unit for which a performance test is required. A complete performance test report includes all data, associated measurements, and calculations, including visible emission and opacity tests.
NR 463.17(2)(b)
(b) The approved site-specific test plan and performance evaluation test results for each continuous monitoring system, including a continuous emission or opacity monitoring system.
NR 463.17(2)(c)
(c) Unit labeling as described in
s. NR 463.14 (2), including process type or furnace classification and operating requirements.
NR 463.17(2)(d)
(d) The compliant operating parameter value or range established for each affected source or emission unit with supporting documentation and a description of the procedure used to establish the value, such as lime injection rate, total reactive chlorine flux injection rate, afterburner operating temperature, fabric filter inlet temperature, including the operating cycle or time period used in the performance test.
NR 463.17(2)(e)
(e) Design information and analysis, with supporting documentation, demonstrating conformance with the requirements for capture and collection systems in
s. NR 463.14 (3).
