NR 440.59(3)(a)(a) On and after the date on which s. NR 440.08 (2) requires a performance test to be completed, no owner or operator subject to the provisions of this section may cause to be discharged into the atmosphere from any saturator:
NR 440.59(3)(a)1.1. Particulate matter in excess of either of the following:
NR 440.59(3)(a)1.a.a. 0.040 kg/Mg (0.080 lb/ton) of asphalt shingle or mineral-surfaced roll roofing produced.
NR 440.59(3)(a)1.b.b. 0.040 kg/Mg (0.080 lb/ton) of saturated felt or smooth-surfaced roll roofing produced.
NR 440.59(3)(a)2.2. Exhaust gases with opacity greater than 20%; and
NR 440.59(3)(a)3.3. Any visible emissions from a saturator capture system for more than 20% of any period of consecutive valid observations totaling 60 minutes. Saturators that were constructed before November 18, 1980 and that have not been reconstructed since that date and that become subject to this section through modification are exempt from the visible emissions standard. Saturators that have been newly constructed or reconstructed since November 18, 1980 are subject to the visible emissions standard.
NR 440.59(3)(b)(b) On and after the date on which s. NR 440.08 (2) requires a performance test to be completed, no owner or operator subject to the provisions of this section may cause to be discharged into the atmosphere from any blowing still any of the following:
NR 440.59(3)(b)1.1. Particulate matter in excess of 0.67 kg/Mg (1.3 lb/ton) of asphalt charged to the still when a catalyst is added to the still.
NR 440.59(3)(b)2.2. Particulate matter in excess of 0.71 kg/Mg (1.4 lb/ton) of asphalt charged to the still when a catalyst is added to the still and when No. 6 fuel oil is fired in the afterburner.
NR 440.59(3)(b)3.3. Particulate matter in excess of 0.60 kg/Mg (1.2 lb/ton) of asphalt charged to the still during blowing without a catalyst.
NR 440.59(3)(b)4.4. Particulate matter in excess of 0.64 kg/Mg (1.3 lb/ton) of asphalt charged to the still during blowing without a catalyst and when No. 6 fuel oil is fired in the afterburner.
NR 440.59(3)(b)5.5. Exhaust gases with an opacity greater than zero percent unless an opacity limit for the blowing still when fuel oil is used to fire the afterburner has been established by the administrator in accordance with the procedures in 40 CFR 60.474 (g).
NR 440.59(3)(c)(c) Within 60 days after achieving the maximum production rate at which the affected facility will be operated, but not later than 180 days after initial startup of such facility, no owner or operator subject to the provisions of this section may cause to be discharged into the atmosphere from any asphalt storage tank exhaust gases with opacity greater than zero percent, except for one consecutive 15-minute period in any 24-hour period when the transfer lines are being blown for cleaning. The control device may not be bypassed during this 15-minute period. If, however, the emissions from any asphalt storage tank or tanks are ducted to a control device for a saturator, the combined emissions shall meet the emission limit contained in par. (a) during the time the saturator control device is operating. At any other time the asphalt storage tank or tanks shall meet the opacity limit specified in this paragraph for storage tanks.
NR 440.59(3)(d)(d) Within 60 days after achieving the maximum production rate at which the affected facility will be operated, but not later than 180 days after initial startup of such facility, no owner or operator subject to the provisions of this section may cause to be discharged into the atmosphere from any mineral handling and storage facility emissions with opacity greater than one percent.
NR 440.59(4)(4)Monitoring of operations.
NR 440.59(4)(a)(a) The owner or operator subject to the provisions of this section, and using either an electrostatic precipitator or a high velocity air filter to meet either the emission limit in sub. (3) (a) 1. or (b) 1., or both, shall continuously monitor and record the temperature of the gas at the inlet of the control device. The temperature monitoring instrument shall have an accuracy of ± 15°C (± 25°F) over its range.
NR 440.59(4)(b)(b) The owner or operator subject to the provisions of this section and using an afterburner to meet either the emission limit in sub. (3) (a) 1. or (b) 1., or both, shall continuously monitor and record the temperature in the combustion zone of the afterburner. The monitoring instrument shall have an accuracy of ± 10°C (± 18°F) over its range.
NR 440.59(4)(c)(c) An owner or operator subject to the provisions of this section and using a control device not mentioned in par. (a) or (b) shall provide to the department information describing the operation of the control device and the process parameter or parameters which would indicate proper operation and maintenance of the device. The department may require continuous monitoring and determine the process parameters to be monitored.
NR 440.59(4)(d)(d) The industry is exempted from the quarterly reports required under s. NR 440.07 (3). The owner or operator is required to record and report the operating temperature of the control device during the performance test and, as required by s. NR 440.07 (5), maintain a file of the temperature monitoring results for at least 2 years.
NR 440.59(5)(5)Test methods and procedures.
NR 440.59(5)(a)(a) For saturators, the owner or operator shall conduct performance tests required in s. NR 440.08 as follows:
NR 440.59(5)(a)1.1. If the final product is shingle or mineral-surfaced roll roofing, the tests shall be conducted while 106.6-kg (235-lb) shingle is being produced.
NR 440.59(5)(a)2.2. If the final product is saturated felt or smooth-surfaced roll roofing, the tests shall be conducted while 6.8-kg (15-lb) felt is being produced.
NR 440.59(5)(a)3.3. If the final product is fiberglass shingle, the test shall be conducted while a nominal 100-kg (220-lb) shingle is being produced.
NR 440.59(5)(b)(b) In conducting the performance tests required in s. NR 440.08, the owner or operator shall use as reference methods and procedures the test methods in Appendix A of 40 CFR part 60, incorporated by reference in s. NR 440.17, or other methods and procedures as specified in this subsection, except as provided in s. NR 440.08 (2).
NR 440.59(5)(c)(c) The owner or operator shall determine compliance with the particulate matter standards in sub. (3) as follows:
NR 440.59(5)(c)1.1. The emission rate (E) of particulate matter shall be computed for each run using the following equation:
where:
E is the emission rate of particulate matter, kg/Mg (lb/ton)