NR 466.24(2)(c)(c) Bypass and coating use monitoring. If you own or operate web coating lines with intermittently-controlled work stations, you shall monitor bypasses of the control device and the mass of each coating material applied at the work station during any bypass. If using a control device for complying with the requirements of this subchapter, you shall demonstrate that any coating material applied on a never-controlled work station or an intermittently-controlled work station operated in bypass mode is allowed in your compliance demonstration according to s. NR 466.25 (14) and (15). The bypass monitoring shall be conducted using at least one of the procedures in subds. 1. to 4. for each work station and associated dryer. NR 466.24(2)(c)1.1. ‘Flow control position indicator.’ Install, calibrate, maintain and operate according to the manufacturer’s specifications a flow control position indicator that provides a record indicating whether the exhaust stream from the dryer was directed to the control device or was diverted from the control device. The time and flow control position shall be recorded at least once per hour as well as every time the flow direction is changed. A flow control position indicator shall be installed at the entrance to any bypass line that could divert the exhaust stream away from the control device to the atmosphere. NR 466.24(2)(c)2.2. ‘Car-seal or lock-and-key valve closures.’ Secure any bypass line valve in the closed position with a car-seal or a lock-and-key type configuration. A visual inspection of the seal or closure mechanism shall be performed at least once every month to ensure that the valve or damper is maintained in the closed position, and the exhaust stream is not diverted through the bypass line. NR 466.24(2)(c)3.3. ‘Valve closure continuous monitoring.’ Ensure that any bypass line valve or damper is in the closed position through continuous monitoring of valve position when the emission source is in operation and is using a control device for compliance with the requirements of this subchapter. The monitoring system shall be inspected at least once every month to verify that the monitor will indicate valve position. NR 466.24(2)(c)4.4. ‘Automatic shutdown system.’ Use an automatic shutdown system in which the web coating line is stopped when flow is diverted away from the control device to any bypass line when the control device is in operation. The automatic system shall be inspected at least once every month to verify that it will detect diversions of flow and would shut down operations in the event of such a diversion. NR 466.24(2)(d)(d) Solvent recovery unit. If you own or operate a solvent recovery unit to comply with s. NR 466.23 (1), you shall meet the requirements in either subd. 1. or 2., depending on how control efficiency is determined. NR 466.24(2)(d)1.1. ‘Continuous emission monitoring system (CEMS).’ If you are demonstrating compliance with the emission standards in s. NR 466.23 (1) through continuous emission monitoring of a control device, you shall install, calibrate, operate and maintain the CEMS according to subd. 1. a. to c. NR 466.24(2)(d)1.a.a. Measure the total organic volatile matter mass flow rate at both the control device inlet and the outlet such that the reduction efficiency can be determined. Each continuous emission monitor shall comply with performance specification 6, 8 or 9, as appropriate, of 40 CFR part 60, Appendix B, incorporated by reference in s. NR 484.04 (21). NR 466.24(2)(d)1.b.b. You shall follow the quality assurance procedures in procedure 1, of 40 CFR part 60, Appendix F, incorporated by reference in s. NR 484.04 (21m). In conducting the quarterly audits of the monitors as required by procedure 1, Appendix F, you shall use compounds representative of the gaseous emission stream being controlled. NR 466.24(2)(d)1.c.c. You shall have valid data from at least 90% of the hours during which the process is operated. NR 466.24(2)(d)2.2. ‘Liquid-liquid material balance.’ If you are demonstrating compliance with the emission standards in s. NR 466.23 (1) through liquid-liquid material balance, you shall install, calibrate, maintain and operate according to the manufacturer’s specifications a device that indicates the cumulative amount of volatile matter recovered by the solvent recovery device on a monthly basis. The device shall be certified by the manufacturer to be accurate to within ±2.0% by mass. NR 466.24(2)(e)(e) Continuous parameter monitoring system (CPMS). If you are using a control device to comply with the emission standards in s. NR 466.23 (1), you shall install, operate and maintain each CPMS specified in subds. 9. and 10. and par. (f) according to the requirements in subds. 1. to 8. You shall install, operate and maintain each CPMS specified in par. (c) according to subds. 5. to 7. NR 466.24(2)(e)1.1. Each CPMS shall complete a minimum of one cycle of operation for each successive 15-minute period. You shall have a minimum of 4 equally spaced successive cycles of CPMS operation to have a valid hour of data. NR 466.24(2)(e)2.2. You shall have valid data from at least 90% of the hours during which the process operated. NR 466.24(2)(e)3.a.a. To calculate a valid hourly value, you shall have at least 3 of 4 equally spaced data values from that hour from a continuous monitoring system (CMS) that is not out-of-control. NR 466.24(2)(e)3.b.b. Provided all of the readings recorded in accordance with this subdivision clearly demonstrate continuous compliance with the standard that applies to you, then you are not required to determine the hourly average of all recorded readings. NR 466.24(2)(e)4.4. You shall determine the rolling 3-hour average of all recorded readings for each operating period. To calculate the average for each 3-hour averaging period, you shall have at least 2 of 3 of the hourly averages for that period using only average values that are based on valid data not from out-of-control periods. NR 466.24(2)(e)5.5. You shall record the results of each inspection, calibration and validation check of the CPMS. NR 466.24(2)(e)6.6. At all times, you shall maintain the monitoring system in proper working order, including maintaining necessary parts for routine repairs of the monitoring equipment. NR 466.24(2)(e)7.7. Except for monitoring malfunctions, associated repairs or required quality assurance or control activities, including calibration checks or required zero and span adjustments, you shall conduct all monitoring at all times that the unit is operating. Data recorded during monitoring malfunctions, associated repairs, out-of-control periods or required quality assurance or control activities may not be used for purposes of calculating the emissions concentrations and percent reductions specified in s. NR 466.25 (1). You shall use all the valid data collected during all other periods in assessing compliance of the control device and associated control system. A monitoring malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring failures that are caused in part by poor maintenance or careless operation are not malfunctions. NR 466.24(2)(e)8.8. Any averaging period for which you do not have valid monitoring data, and the data are required, constitutes a deviation, and you shall notify the department in accordance with s. NR 466.26 (1) (c). NR 466.24(2)(e)9.9. If you are using an oxidizer to comply with the emission standards, you shall comply with subd. 9. a. to c. NR 466.24(2)(e)9.a.a. Install, calibrate, maintain and operate temperature monitoring equipment according to the manufacturer’s specifications. The calibration of the chart recorder, data logger or temperature indicator shall be verified every 3 months or the chart recorder, data logger or temperature indicator shall be replaced. You shall replace the equipment whether you choose not to perform the calibration or the equipment cannot be calibrated properly. NR 466.24(2)(e)9.b.b. For an oxidizer other than a catalytic oxidizer, install, calibrate, operate and maintain a temperature monitoring device equipped with a continuous recorder. The device shall have an accuracy of ±1% of the temperature being monitored in degrees Celsius, or ±1° Celsius, whichever is greater. The thermocouple or temperature sensor shall be installed in the combustion chamber at a location in the combustion zone. NR 466.24(2)(e)9.c.c. For a catalytic oxidizer, install, calibrate, operate and maintain a temperature monitoring device equipped with a continuous recorder. The device shall be capable of monitoring temperature with an accuracy of ±1% of the temperature being monitored in degrees Celsius or ±1° Celsius, whichever is greater. The thermocouple or temperature sensor shall be installed in the vent stream at the nearest feasible point to the inlet and outlet of the catalyst bed. Calculate the temperature rise across the catalyst. NR 466.24(2)(e)10.10. If you use a control device other than an oxidizer or wish to monitor an alternative parameter and comply with a different operating limit, you shall apply to the department for approval of an alternative monitoring method under s. NR 460.07 (6). NR 466.24(2)(f)(f) Capture system monitoring. If you are complying with the emission standards in s. NR 466.23 (1) through the use of a capture system and control device for one or more web coating lines, you shall develop a site-specific monitoring plan containing the information specified in subds. 1. and 2. for the capture systems. You shall monitor the capture system in accordance with subd. 3. You shall make the monitoring plan available for inspection by the department upon request.